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Analytical Solution to a Partially Observable Machine Maintenance Problem with Obvious Failures

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  • Hao Zhang

    (Sauder School of Business, University of British Columbia, Vancouver, British Columbia V6T 1Z2, Canada)

  • Weihua Zhang

    (Fujitsu Intelligence Technology Limited, Vancouver, British Columbia V7X 1M4, Canada)

Abstract

We study the maintenance of a machine that deteriorates according to a Markov process until it fails. When failure occurs (which is observable), corrective replacement is made. Otherwise, the machine can be in one of two unobservable working states, and the decision maker can choose production, inspection, or preventive replacement. The state is revealed upon inspection and is reset by corrective or preventive replacement. The objective is to minimize the expected total discounted cost over an infinite horizon. We derive an exact, analytical solution to this problem via a dual framework for partially observable Markov decision processes. The solution can be easily computed without value iteration. We identify six possible structures of the optimal solution, which are represented as graphs. Each graph contains an absorbing, cyclic subgraph that governs the steady-state behavior of the machine. The exact analytical solution facilitates comparative statics analysis, comprehensive numerical studies, and the generation of insights.

Suggested Citation

  • Hao Zhang & Weihua Zhang, 2023. "Analytical Solution to a Partially Observable Machine Maintenance Problem with Obvious Failures," Management Science, INFORMS, vol. 69(7), pages 3993-4015, July.
    • Handle: RePEc:inm:ormnsc:v:69:y:2023:i:7:p:3993-4015
    DOI: 10.1287/mnsc.2022.4547
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    References listed on IDEAS

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    Cited by:

    1. Drent, Collin & Drent, Melvin & Arts, Joachim, 2024. "Condition-based production for stochastically deteriorating systems: Optimal policies and learning," Other publications TiSEM 69737ccb-2893-497d-b597-e, Tilburg University, School of Economics and Management.
    2. Qiuzhuang Sun & Piao Chen & Xin Wang & Zhi‐Sheng Ye, 2023. "Robust condition‐based production and maintenance planning for degradation management," Production and Operations Management, Production and Operations Management Society, vol. 32(12), pages 3951-3967, December.

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