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Design and Performance Models for End-of-Aisle Order Picking Systems

Author

Listed:
  • Yavuz A. Bozer

    (Department of Industrial and Operations Engineering, The University of Michigan, Ann Arbor, Michigan 48109)

  • John A. White

    (School of Industrial and Systems Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332)

Abstract

The design of end-of-aisle order picking systems is addressed by focusing on a miniload automated storage/retrieval system. Performance models are developed for the miniload and a design algorithm is presented. The design algorithm has as its objective the minimization of the number of storage aisles subject to two types of capacity constraints: throughput and storage space. Although the system with two pick positions can be modeled directly as a closed queueing network with two servers and two customers, its special structure led to an alternative approach in developing the performance model. For two and more pick positions, the results obtained are compared with those obtainable using simulation and a diffusion approximation.

Suggested Citation

  • Yavuz A. Bozer & John A. White, 1990. "Design and Performance Models for End-of-Aisle Order Picking Systems," Management Science, INFORMS, vol. 36(7), pages 852-866, July.
    • Handle: RePEc:inm:ormnsc:v:36:y:1990:i:7:p:852-866
    DOI: 10.1287/mnsc.36.7.852
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    Citations

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    Cited by:

    1. Le-Duc, T. & de Koster, M.B.M., 2005. "Optimal Storage Rack Design for a 3-dimensional Compact AS/RS," ERIM Report Series Research in Management ERS-2005-041-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    2. Koh, Shie-Gheun & Kwon, Hyuck-Moo & Kim, Young-Jin, 2005. "An analysis of the end-of-aisle order picking system: Multi-aisle served by a single order picker," International Journal of Production Economics, Elsevier, vol. 98(2), pages 162-171, November.
    3. Mohammed Alnahhal & Bashir Salah & Mohammed Ruzayqat, 2022. "An Efficient Approach to Investigate the Tradeoff between Double Handling and Needed Capacity in Automated Distribution Centers," Sustainability, MDPI, vol. 14(13), pages 1-25, June.
    4. Dong, Wenquan & Jin, Mingzhou, 2024. "Automated storage and retrieval system design with variant lane depths," European Journal of Operational Research, Elsevier, vol. 314(2), pages 630-646.
    5. Calzavara, Martina & Sgarbossa, Fabio & Persona, Alessandro, 2019. "Vertical Lift Modules for small items order picking: an economic evaluation," International Journal of Production Economics, Elsevier, vol. 210(C), pages 199-210.
    6. Yu, Y. & de Koster, M.B.M., 2009. "Open Location Management in Automated Warehousing Systems," ERIM Report Series Research in Management ERS-2009-004-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    7. Tappia, Elena & Roy, Debjit & Melacini, Marco & De Koster, René, 2019. "Integrated storage-order picking systems: Technology, performance models, and design insights," European Journal of Operational Research, Elsevier, vol. 274(3), pages 947-965.
    8. Sarker, Bhaba R. & Babu, P. Sobhan, 1995. "Travel time models in automated storage/retrieval systems: A critical review," International Journal of Production Economics, Elsevier, vol. 40(2-3), pages 173-184, August.
    9. Rouwenhorst, B. & Reuter, B. & Stockrahm, V. & van Houtum, G. J. & Mantel, R. J. & Zijm, W. H. M., 2000. "Warehouse design and control: Framework and literature review," European Journal of Operational Research, Elsevier, vol. 122(3), pages 515-533, May.
    10. Lee, Byung Kwon & Kim, Kap Hwan, 2010. "Comparison and evaluation of various cycle-time models for yard cranes in container terminals," International Journal of Production Economics, Elsevier, vol. 126(2), pages 350-360, August.
    11. Yu, Y. & de Koster, M.B.M., 2006. "Optimal Storage Rack Design for a 3D Compact AS/RS with Full Turnover-Based Storage," ERIM Report Series Research in Management ERS-2006-026-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    12. Dukic, Goran & Opetuk, Tihomir & Lerher, Tone, 2015. "A throughput model for a dual-tray Vertical Lift Module with a human order-picker," International Journal of Production Economics, Elsevier, vol. 170(PC), pages 874-881.
    13. de Brito, M.P. & de Koster, M.B.M., 2003. "Product Return Handling," ERIM Report Series Research in Management ERS-2003-013-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    14. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2010. "Research on warehouse design and performance evaluation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 203(3), pages 539-549, June.
    15. Robert J. Batt & Santiago Gallino, 2019. "Finding a Needle in a Haystack: The Effects of Searching and Learning on Pick-Worker Performance," Management Science, INFORMS, vol. 67(6), pages 2624-2645, June.
    16. Roodbergen, Kees Jan & Vis, Iris F.A., 2009. "A survey of literature on automated storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 194(2), pages 343-362, April.
    17. Park, Byung Chun & Foley, Robert D. & Frazelle, Edward H., 2006. "Performance of miniload systems with two-class storage," European Journal of Operational Research, Elsevier, vol. 170(1), pages 144-155, April.
    18. Ashayeri, J. & Strijbosch, L.W.G. & Jacobs, E. & van Asten, L., 1998. "Redesigning storage assignment and order-picking policies of a miniload AS/RS system : A case study," Other publications TiSEM 0cdf52f1-4b2f-4580-9809-f, Tilburg University, School of Economics and Management.
    19. Eben-Chaime, Moshe & Pliskin, Nava, 1997. "Operations management of multiple machine automatic warehousing systems," International Journal of Production Economics, Elsevier, vol. 51(1-2), pages 83-98, August.
    20. Le-Duc, T. & de Koster, M.B.M. & Yu, Y., 2006. "Optimal Storage Rack Design for a 3-dimensional Compact AS/RS," ERIM Report Series Research in Management ERS-2006-027-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.

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