Aeroengine Control System Sensor Fault Diagnosis Based on CWT and CNN

The aeroengine control system is a piece of complex thermal machinery which works under high-speed, high-load, and high-temperature environmental conditions over lengthy periods of time; it must be designed for the utmost reliability and safety to function effectively. The consequences of sensor faults are often extremely serious. The inherent complexity of the engine structure creates difficulty in establishing accurate mathematical models for the model-based sensor fault diagnosis. This paper proposes an intelligent fault diagnosis method for aeroengine sensors combining a deep learning algorithm with time-frequency analysis wherein the signal recognition problem is transformed into an image recognition problem. The continuous wavelet transform (CWT) is first applied to seven common health condition signals in an engine control system sensor in order to generate scalograms that capture the characteristics of the signal. A convolutional neural network (CNN) model trained with preprocessed and labeled datasets is then used to extract the features of a time-frequency graph based on which faults can be identified and isolated. This method does not require modeling and design thresholds, so it has strong robustness and accuracy rate of over 97%. The trained model effectively reveals faults in sensor signals and allows for accurate identification of fault types.