IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v13y2021i22p12449-d676741.html
   My bibliography  Save this article

Adaptation of the Lean 6S Methodology in an Industrial Environment under Sustainability and Industry 4.0 Criteria

Author

Listed:
  • Mariano Jiménez

    (Department of Mechanical Engineering, Technical School of Engineering—ICAI, Comillas Pontifical University, 28015 Madrid, Spain)

  • Mª del Mar Espinosa

    (Design Engineering Area, National Distance Education University (UNED), 28015 Madrid, Spain)

  • Manuel Domínguez

    (Design Engineering Area, National Distance Education University (UNED), 28015 Madrid, Spain)

  • María Romero

    (Faculty of Economics and Business Sciences, National Distance Education University (UNED), 28040 Madrid, Spain)

  • Tamar Awad

    (Department of Mechanical Engineering, Technical School of Engineering—ICAI, Comillas Pontifical University, 28015 Madrid, Spain)

Abstract

Industry 4.0 paradigms have a positive influence on standard operating procedures, methodologies used in Lean Manufacturing techniques and management models with sustainability criteria. Interdependencies and correlations have been found between Lean systems and Industry 4.0. The Lean principles of avoiding waste and zero defects are related to the cloud and big data paradigms. In a current workplace, there has been an exponential increase in digital information and the need to generate direct commitments to environmental management. This situation forces us to innovate and improve the management methodologies and models used in the industrial environment. The Lean 6S methodology must adapt and respond to new demands. In this work, an update of the Lean 6S methodology is carried out to guarantee increased productivity in the workplace through the organization of industrial resources, both physical and digital. A revision of the implementation procedure is proposed, which includes activities that generate a direct commitment to sustainability and the organization of digital information, through a proposal for an organizational architecture of Industry 4.0 technologies.

Suggested Citation

  • Mariano Jiménez & Mª del Mar Espinosa & Manuel Domínguez & María Romero & Tamar Awad, 2021. "Adaptation of the Lean 6S Methodology in an Industrial Environment under Sustainability and Industry 4.0 Criteria," Sustainability, MDPI, vol. 13(22), pages 1-13, November.
  • Handle: RePEc:gam:jsusta:v:13:y:2021:i:22:p:12449-:d:676741
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/13/22/12449/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/13/22/12449/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Mariano Jiménez & Luis Romero & Jon Fernández & María del Mar Espinosa & Manuel Domínguez, 2019. "Extension of the Lean 5S Methodology to 6S with An Additional Layer to Ensure Occupational Safety and Health Levels," Sustainability, MDPI, vol. 11(14), pages 1-18, July.
    2. Sven-Vegard Buer & Jan Ola Strandhagen & Felix T. S. Chan, 2018. "The link between Industry 4.0 and lean manufacturing: mapping current research and establishing a research agenda," International Journal of Production Research, Taylor & Francis Journals, vol. 56(8), pages 2924-2940, April.
    3. K.E.K. Vimal & S. Vinodh, 2013. "Development of checklist for evaluating sustainability characteristics of manufacturing processes," International Journal of Process Management and Benchmarking, Inderscience Enterprises Ltd, vol. 3(2), pages 213-232.
    4. Frédéric Rosin & Pascal Forget & Samir Lamouri & Robert Pellerin, 2020. "Impacts of Industry 4.0 technologies on Lean principles," International Journal of Production Research, Taylor & Francis Journals, vol. 58(6), pages 1644-1661, March.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bueno, Adauto & Goyannes Gusmão Caiado, Rodrigo & Guedes de Oliveira, Thaís Lopes & Scavarda, Luiz Felipe & Filho, Moacir Godinho & Tortorella, Guilherme Luz, 2023. "Lean 4.0 implementation framework: Proposition using a multi-method research approach," International Journal of Production Economics, Elsevier, vol. 264(C).
    2. Özköse, Hakan & Güney, Gül, 2023. "The effects of industry 4.0 on productivity: A scientific mapping study," Technology in Society, Elsevier, vol. 75(C).
    3. Alok Raj & Anand Jeyaraj, 2023. "Antecedents and consequents of industry 4.0 adoption using technology, organization and environment (TOE) framework: A meta-analysis," Annals of Operations Research, Springer, vol. 322(1), pages 101-124, March.
    4. Bokhorst, Jos A.C. & Knol, Wilfred & Slomp, Jannes & Bortolotti, Thomas, 2022. "Assessing to what extent smart manufacturing builds on lean principles," International Journal of Production Economics, Elsevier, vol. 253(C).
    5. Sunder M, Vijaya & Prashar, Anupama, 2024. "The interplay of lean practices and digitalization on organizational learning systems and operational performance," International Journal of Production Economics, Elsevier, vol. 270(C).
    6. Cifone, Fabiana Dafne & Hoberg, Kai & Holweg, Matthias & Staudacher, Alberto Portioli, 2021. "‘Lean 4.0’: How can digital technologies support lean practices?," International Journal of Production Economics, Elsevier, vol. 241(C).
    7. Yu, Yubing & Zhang, Justin Zuopeng & Cao, Yanhong & Kazancoglu, Yigit, 2021. "Intelligent transformation of the manufacturing industry for Industry 4.0: Seizing financial benefits from supply chain relationship capital through enterprise green management," Technological Forecasting and Social Change, Elsevier, vol. 172(C).
    8. Sony, Michael & Naik, Subhash, 2020. "Industry 4.0 integration with socio-technical systems theory: A systematic review and proposed theoretical model," Technology in Society, Elsevier, vol. 61(C).
    9. Sengazhani Murugesan Vadivel & Aloysius Henry Sequeira & Robert Rajkumar Sakkariyas & Kirubaharan Boobalan, 2022. "Impact of lean service, workplace environment, and social practices on the operational performance of India post service industry," Annals of Operations Research, Springer, vol. 315(2), pages 2219-2244, August.
    10. Anna Horzela & Jakub Semrau, 2021. "Using Tools to Improve Logistics and Production Processes in a Selected Construction Company," European Research Studies Journal, European Research Studies Journal, vol. 0(Special 1), pages 1211-1232.
    11. Lee, Chien-Chiang & Qin, Shuai & Li, Yaya, 2022. "Does industrial robot application promote green technology innovation in the manufacturing industry?," Technological Forecasting and Social Change, Elsevier, vol. 183(C).
    12. Andrea Bazzoli & Matteo Curcuruto & James I. Morgan & Margherita Brondino & Margherita Pasini, 2020. "Speaking Up about Workplace Safety: An Experimental Study on Safety Leadership," Sustainability, MDPI, vol. 12(18), pages 1-22, September.
    13. Olumide Emmanuel Oluyisola & Fabio Sgarbossa & Jan Ola Strandhagen, 2020. "Smart Production Planning and Control: Concept, Use-Cases and Sustainability Implications," Sustainability, MDPI, vol. 12(9), pages 1-29, May.
    14. Livio Cricelli & Serena Strazzullo, 2021. "The Economic Aspect of Digital Sustainability: A Systematic Review," Sustainability, MDPI, vol. 13(15), pages 1-15, July.
    15. Christian Hoyer & Indra Gunawan & Carmen Haule Reaiche, 2020. "The Implementation of Industry 4.0 – A Systematic Literature Review of the Key Factors," Systems Research and Behavioral Science, Wiley Blackwell, vol. 37(4), pages 557-578, July.
    16. Bianco, Débora & Bueno, Adauto & Godinho Filho, Moacir & Latan, Hengky & Miller Devós Ganga, Gilberto & Frank, Alejandro G. & Chiappetta Jabbour, Charbel Jose, 2023. "The role of Industry 4.0 in developing resilience for manufacturing companies during COVID-19," International Journal of Production Economics, Elsevier, vol. 256(C).
    17. Gupta, Shivam & Modgil, Sachin & Choi, Tsan-Ming & Kumar, Ajay & Antony, Jiju, 2023. "Influences of artificial intelligence and blockchain technology on financial resilience of supply chains," International Journal of Production Economics, Elsevier, vol. 261(C).
    18. Valeria Cirillo & Matteo Rinaldini & Jacopo Staccioli & Maria Enrica Virgillito, 2023. "Trade unions' responses to Industry 4.0 amid corporatism and resistance," PSL Quarterly Review, Economia civile, vol. 76(305), pages 91-120.
    19. ManMohan S. Sodhi & Zahra Seyedghorban & Hossein Tahernejad & Danny Samson, 2022. "Why emerging supply chain technologies initially disappoint: Blockchain, IoT, and AI," Production and Operations Management, Production and Operations Management Society, vol. 31(6), pages 2517-2537, June.
    20. Henrik Saabye & Thomas Borup Kristensen & Brian Vejrum Wæhrens, 2020. "Real-Time Data Utilization Barriers to Improving Production Performance: An In-depth Case Study Linking Lean Management and Industry 4.0 from a Learning Organization Perspective," Sustainability, MDPI, vol. 12(21), pages 1-21, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:13:y:2021:i:22:p:12449-:d:676741. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.