IDEAS home Printed from https://ideas.repec.org/a/gam/jmathe/v11y2023i3p581-d1043873.html
   My bibliography  Save this article

A Distributed Blocking Flowshop Scheduling with Setup Times Using Multi-Factory Collaboration Iterated Greedy Algorithm

Author

Listed:
  • Chenyao Zhang

    (School of Computer Science, Liaocheng University, Liaocheng 252059, China)

  • Yuyan Han

    (School of Computer Science, Liaocheng University, Liaocheng 252059, China)

  • Yuting Wang

    (School of Computer Science, Liaocheng University, Liaocheng 252059, China)

  • Junqing Li

    (School of Computer Science, Shandong Normal University, Jinan 252000, China)

  • Kaizhou Gao

    (Macau Institute of Systems Engineering, Macau University of Science and Technology, Macau 999078, China)

Abstract

As multi-factory production models are more widespread in modern manufacturing systems, a distributed blocking flowshop scheduling problem (DBFSP) is studied in which no buffer between adjacent machines and setup time constraints are considered. To address the above problem, a mixed integer linear programming (MILP) model is first constructed, and its correctness is verified. Then, an iterated greedy-algorithm-blending multi-factory collaboration mechanism (mIG) is presented to optimize the makespan criterion. In the mIG algorithm, a rapid evaluation method is designed to reduce the time complexity, and two different iterative processes are selected by a certain probability. In addition, collaborative interactions between cross-factory and inner-factory are considered to further improve the exploitation and exploration of mIG. Finally, the 270 tests showed that the average makespan and RPI values of mIG are 1.93% and 78.35% better than the five comparison algorithms on average, respectively. Therefore, mIG is more suitable to solve the studied DBFSP_SDST.

Suggested Citation

  • Chenyao Zhang & Yuyan Han & Yuting Wang & Junqing Li & Kaizhou Gao, 2023. "A Distributed Blocking Flowshop Scheduling with Setup Times Using Multi-Factory Collaboration Iterated Greedy Algorithm," Mathematics, MDPI, vol. 11(3), pages 1-25, January.
    • Handle: RePEc:gam:jmathe:v:11:y:2023:i:3:p:581-:d:1043873
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2227-7390/11/3/581/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2227-7390/11/3/581/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Wang, Sheng-yao & Wang, Ling & Liu, Min & Xu, Ye, 2013. "An effective estimation of distribution algorithm for solving the distributed permutation flow-shop scheduling problem," International Journal of Production Economics, Elsevier, vol. 145(1), pages 387-396.
    2. Naderi, Bahman & Ruiz, Rubén, 2014. "A scatter search algorithm for the distributed permutation flowshop scheduling problem," European Journal of Operational Research, Elsevier, vol. 239(2), pages 323-334.
    3. Ruiz, Ruben & Stutzle, Thomas, 2007. "A simple and effective iterated greedy algorithm for the permutation flowshop scheduling problem," European Journal of Operational Research, Elsevier, vol. 177(3), pages 2033-2049, March.
    4. Victor Fernandez-Viagas & Jose M. Framinan, 2015. "A bounded-search iterated greedy algorithm for the distributed permutation flowshop scheduling problem," International Journal of Production Research, Taylor & Francis Journals, vol. 53(4), pages 1111-1123, February.
    5. Missaoui, Ahmed & Ruiz, Rubén, 2022. "A parameter-Less iterated greedy method for the hybrid flowshop scheduling problem with setup times and due date windows," European Journal of Operational Research, Elsevier, vol. 303(1), pages 99-113.
    6. Yingli Li & Xinyu Li & Liang Gao & Biao Zhang & Quan-Ke Pan & M. Fatih Tasgetiren & Leilei Meng, 2021. "A discrete artificial bee colony algorithm for distributed hybrid flowshop scheduling problem with sequence-dependent setup times," International Journal of Production Research, Taylor & Francis Journals, vol. 59(13), pages 3880-3899, July.
    7. Taillard, E., 1990. "Some efficient heuristic methods for the flow shop sequencing problem," European Journal of Operational Research, Elsevier, vol. 47(1), pages 65-74, July.
    8. Ruiz, Rubén & Pan, Quan-Ke & Naderi, Bahman, 2019. "Iterated Greedy methods for the distributed permutation flowshop scheduling problem," Omega, Elsevier, vol. 83(C), pages 213-222.
    9. Pan, Quan-Ke & Ruiz, Rubén, 2014. "An effective iterated greedy algorithm for the mixed no-idle permutation flowshop scheduling problem," Omega, Elsevier, vol. 44(C), pages 41-50.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Perez-Gonzalez, Paz & Framinan, Jose M., 2024. "A review and classification on distributed permutation flowshop scheduling problems," European Journal of Operational Research, Elsevier, vol. 312(1), pages 1-21.
    2. Ruiz, Rubén & Pan, Quan-Ke & Naderi, Bahman, 2019. "Iterated Greedy methods for the distributed permutation flowshop scheduling problem," Omega, Elsevier, vol. 83(C), pages 213-222.
    3. Arshad Ali & Yuvraj Gajpal & Tarek Y. Elmekkawy, 2021. "Distributed permutation flowshop scheduling problem with total completion time objective," OPSEARCH, Springer;Operational Research Society of India, vol. 58(2), pages 425-447, June.
    4. Yong Wang & Yuting Wang & Yuyan Han, 2023. "A Variant Iterated Greedy Algorithm Integrating Multiple Decoding Rules for Hybrid Blocking Flow Shop Scheduling Problem," Mathematics, MDPI, vol. 11(11), pages 1-25, May.
    5. Xiaohui Zhang & Xinhua Liu & Shufeng Tang & Grzegorz Królczyk & Zhixiong Li, 2019. "Solving Scheduling Problem in a Distributed Manufacturing System Using a Discrete Fruit Fly Optimization Algorithm," Energies, MDPI, vol. 12(17), pages 1-24, August.
    6. He, Xuan & Pan, Quan-Ke & Gao, Liang & Neufeld, Janis S. & Gupta, Jatinder N.D., 2024. "Historical information based iterated greedy algorithm for distributed flowshop group scheduling problem with sequence-dependent setup times," Omega, Elsevier, vol. 123(C).
    7. Wang, Yuhang & Han, Yuyan & Wang, Yuting & Tasgetiren, M. Fatih & Li, Junqing & Gao, Kaizhou, 2023. "Intelligent optimization under the makespan constraint: Rapid evaluation mechanisms based on the critical machine for the distributed flowshop group scheduling problem," European Journal of Operational Research, Elsevier, vol. 311(3), pages 816-832.
    8. Victor Fernandez-Viagas & Luis Sanchez-Mediano & Alvaro Angulo-Cortes & David Gomez-Medina & Jose Manuel Molina-Pariente, 2022. "The Permutation Flow Shop Scheduling Problem with Human Resources: MILP Models, Decoding Procedures, NEH-Based Heuristics, and an Iterated Greedy Algorithm," Mathematics, MDPI, vol. 10(19), pages 1-32, September.
    9. Hatami, Sara & Ruiz, Rubén & Andrés-Romano, Carlos, 2015. "Heuristics and metaheuristics for the distributed assembly permutation flowshop scheduling problem with sequence dependent setup times," International Journal of Production Economics, Elsevier, vol. 169(C), pages 76-88.
    10. Libralesso, Luc & Focke, Pablo Andres & Secardin, Aurélien & Jost, Vincent, 2022. "Iterative beam search algorithms for the permutation flowshop," European Journal of Operational Research, Elsevier, vol. 301(1), pages 217-234.
    11. Xiong, Fuli & Xing, Keyi & Wang, Feng, 2015. "Scheduling a hybrid assembly-differentiation flowshop to minimize total flow time," European Journal of Operational Research, Elsevier, vol. 240(2), pages 338-354.
    12. He, Xuan & Pan, Quan-Ke & Gao, Liang & Neufeld, Janis S., 2023. "An asymmetric traveling salesman problem based matheuristic algorithm for flowshop group scheduling problem," European Journal of Operational Research, Elsevier, vol. 310(2), pages 597-610.
    13. Said Aqil & Karam Allali, 2021. "On a bi-criteria flow shop scheduling problem under constraints of blocking and sequence dependent setup time," Annals of Operations Research, Springer, vol. 296(1), pages 615-637, January.
    14. Naderi, Bahman & Ruiz, Rubén, 2014. "A scatter search algorithm for the distributed permutation flowshop scheduling problem," European Journal of Operational Research, Elsevier, vol. 239(2), pages 323-334.
    15. Fernandez-Viagas, Victor & Molina-Pariente, Jose M. & Framinan, Jose M., 2020. "Generalised accelerations for insertion-based heuristics in permutation flowshop scheduling," European Journal of Operational Research, Elsevier, vol. 282(3), pages 858-872.
    16. Kuo-Ching Ying & Yi-Ju Tsai, 2017. "Minimising total cost for training and assigning multiskilled workers in production systems," International Journal of Production Research, Taylor & Francis Journals, vol. 55(10), pages 2978-2989, May.
    17. Brammer, Janis & Lutz, Bernhard & Neumann, Dirk, 2022. "Permutation flow shop scheduling with multiple lines and demand plans using reinforcement learning," European Journal of Operational Research, Elsevier, vol. 299(1), pages 75-86.
    18. Pan, Quan-Ke & Ruiz, Rubén, 2012. "Local search methods for the flowshop scheduling problem with flowtime minimization," European Journal of Operational Research, Elsevier, vol. 222(1), pages 31-43.
    19. Pan, Quan-Ke & Gao, Liang & Li, Xin-Yu & Gao, Kai-Zhou, 2017. "Effective metaheuristics for scheduling a hybrid flowshop with sequence-dependent setup times," Applied Mathematics and Computation, Elsevier, vol. 303(C), pages 89-112.
    20. Guiliang Gong & Raymond Chiong & Qianwang Deng & Qiang Luo, 2020. "A memetic algorithm for multi-objective distributed production scheduling: minimizing the makespan and total energy consumption," Journal of Intelligent Manufacturing, Springer, vol. 31(6), pages 1443-1466, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jmathe:v:11:y:2023:i:3:p:581-:d:1043873. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.