IDEAS home Printed from https://ideas.repec.org/a/gam/jmathe/v11y2022i1p153-d1017900.html
   My bibliography  Save this article

Low-Temperature Industrial Waste Heat (IWH) Recovery Using a New Design for Fast-Charging Thermal Energy Storage Units

Author

Listed:
  • Mehdi Ghalambaz

    (Institute of Research and Development, Duy Tan University, Da Nang 550000, Vietnam
    Faculty of Electrical—Electronic Engineering, Duy Tan University, Da Nang 550000, Vietnam)

  • Hani Abulkhair

    (Center of Excellence in Desalination Technology, King Abdulaziz University, Jeddah 21589, Saudi Arabia
    Mechanical Engineering Department, King Abdulaziz University, Jeddah 21589, Saudi Arabia)

  • Obai Younis

    (Department of Mechanical Engineering, College of Engineering in Wadi Addwasir, Prince Sattam Bin Abdulaziz University, Al-Kharj 11942, Saudi Arabia
    Department of Mechanical Engineering, Faculty of Engineering, University of Khartoum, Khartoum 11111, Sudan)

  • Mehdi Fteiti

    (Physics Department, Faculty of Applied Science, Umm Al-Qura University, Makkah 24381, Saudi Arabia)

  • Ali J. Chamkha

    (Faculty of Engineering, Kuwait College of Science and Technology, Doha 35004, Kuwait)

  • Iqbal Ahmed Moujdin

    (Center of Excellence in Desalination Technology, King Abdulaziz University, Jeddah 21589, Saudi Arabia
    Mechanical Engineering Department, King Abdulaziz University, Jeddah 21589, Saudi Arabia)

  • Abdulmohsen Omar Alsaiari

    (Center of Excellence in Desalination Technology, King Abdulaziz University, Jeddah 21589, Saudi Arabia
    Mechanical Engineering Department, King Abdulaziz University, Jeddah 21589, Saudi Arabia)

Abstract

The dynamic melting of CuO–coconut oil was addressed in a latent-heat thermal energy storage unit loaded with copper foam. In a new design, the thermal storage unit is made of a shell-tube-shaped chamber, in which a liquid flow of hot phase-change material (PCM) is allowed to enter the chamber from a port at the bottom and exit at the top. A fin is mounted in the chamber to forward the entrance PCM liquid toward the solid regions. The control equations were solved using the finite element method. The impact of foam porosity, inlet pressure, fin length, and the concentrations of CuO nanoparticles on the thermal charging time of the chamber was investigated. A fast-charging time of 15 min with a foam porosity of 0.95 was achieved. A porosity of 0.95 can provide a maximum thermal charging power of 15.1 kW/kg. The inlet pressure was a significant parameter, and increasing the inlet pressure from 0.5 kPa to 4 kPa reduced the melting time by 2.6 times. The presence of the fin is not advantageous, and even a long fin could extend the thermal charging time. Moreover, dispersed nanoparticles were not beneficial to dynamic melting and extended the thermal charging time.

Suggested Citation

  • Mehdi Ghalambaz & Hani Abulkhair & Obai Younis & Mehdi Fteiti & Ali J. Chamkha & Iqbal Ahmed Moujdin & Abdulmohsen Omar Alsaiari, 2022. "Low-Temperature Industrial Waste Heat (IWH) Recovery Using a New Design for Fast-Charging Thermal Energy Storage Units," Mathematics, MDPI, vol. 11(1), pages 1-19, December.
    • Handle: RePEc:gam:jmathe:v:11:y:2022:i:1:p:153-:d:1017900
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2227-7390/11/1/153/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2227-7390/11/1/153/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Sardari, Pouyan Talebizadeh & Mohammed, Hayder I. & Giddings, Donald & walker, Gavin S. & Gillott, Mark & Grant, David, 2019. "Numerical study of a multiple-segment metal foam-PCM latent heat storage unit: Effect of porosity, pore density and location of heat source," Energy, Elsevier, vol. 189(C).
    2. Zuo, Hongyang & Wu, Mingyang & Zeng, Kuo & Zhou, Yuan & Kong, Jiayue & Qiu, Yi & Lin, Meng & Flamant, Gilles, 2021. "Numerical investigation and optimal design of partially filled sectorial metal foam configuration in horizontal latent heat storage unit," Energy, Elsevier, vol. 237(C).
    3. Abdi, Amir & Martin, Viktoria & Chiu, Justin N.W., 2019. "Numerical investigation of melting in a cavity with vertically oriented fins," Applied Energy, Elsevier, vol. 235(C), pages 1027-1040.
    4. Yang, Xiaohu & Guo, Junfei & Yang, Bo & Cheng, Haonan & Wei, Pan & He, Ya-Ling, 2020. "Design of non-uniformly distributed annular fins for a shell-and-tube thermal energy storage unit," Applied Energy, Elsevier, vol. 279(C).
    5. Abbasi, Kashif Raza & Shahbaz, Muhammad & Zhang, Jinjun & Irfan, Muhammad & Alvarado, Rafael, 2022. "Analyze the environmental sustainability factors of China: The role of fossil fuel energy and renewable energy," Renewable Energy, Elsevier, vol. 187(C), pages 390-402.
    6. Li, Meng-Jie & Li, Ming-Jia & Xue, Xiao-Dai & Li, Dong, 2022. "Optimization and design criterion of the shell-and-tube thermal energy storage with cascaded PCMs under the constraint of outlet threshold temperature," Renewable Energy, Elsevier, vol. 181(C), pages 1371-1385.
    7. Zhang, Chunwei & Yu, Meng & Fan, Yubin & Zhang, Xuejun & Zhao, Yang & Qiu, Limin, 2020. "Numerical study on heat transfer enhancement of PCM using three combined methods based on heat pipe," Energy, Elsevier, vol. 195(C).
    8. Mahdi, Jasim M. & Nsofor, Emmanuel C., 2017. "Melting enhancement in triplex-tube latent heat energy storage system using nanoparticles-metal foam combination," Applied Energy, Elsevier, vol. 191(C), pages 22-34.
    9. Mohammad Ghalambaz & S.A.M. Mehryan & Mahboobeh Mahdavi & Obai Younis & Mohammad A. Alim, 2021. "Evaluation of the Melting Performance in a Conical Latent Heat Thermal Unit Having Variable Length Fins," Sustainability, MDPI, vol. 13(5), pages 1-20, March.
    10. Yang, Xiaohu & Yu, Jiabang & Guo, Zengxu & Jin, Liwen & He, Ya-Ling, 2019. "Role of porous metal foam on the heat transfer enhancement for a thermal energy storage tube," Applied Energy, Elsevier, vol. 239(C), pages 142-156.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hamidi, E. & Ganesan, P.B. & Sharma, R.K. & Yong, K.W., 2023. "Computational study of heat transfer enhancement using porous foams with phase change materials: A comparative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    2. Huang, Xinyu & Yao, Shouguang & Yang, Xiaohu & Zhou, Rui, 2022. "Melting performance assessments on a triplex-tube thermal energy storage system: Optimization based on response surface method with natural convection," Renewable Energy, Elsevier, vol. 188(C), pages 890-910.
    3. Zhang, Shuai & Feng, Daili & Shi, Lei & Wang, Li & Jin, Yingai & Tian, Limei & Li, Ziyuan & Wang, Guoyong & Zhao, Lei & Yan, Yuying, 2021. "A review of phase change heat transfer in shape-stabilized phase change materials (ss-PCMs) based on porous supports for thermal energy storage," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    4. Jana Shafi & Mikhail Sheremet & Mehdi Fteiti & Abdulkafi Mohammed Saeed & Mohammad Ghalambaz, 2023. "Computational Study of Phase Change Heat Transfer and Latent Heat Energy Storage for Thermal Management of Electronic Components Using Neural Networks," Mathematics, MDPI, vol. 11(2), pages 1-20, January.
    5. Hashem Zadeh, Seyed Mohsen & Mehryan, S.A.M. & Ghalambaz, Mohammad & Ghodrat, Maryam & Young, John & Chamkha, Ali, 2020. "Hybrid thermal performance enhancement of a circular latent heat storage system by utilizing partially filled copper foam and Cu/GO nano-additives," Energy, Elsevier, vol. 213(C).
    6. Xinguo Sun & Jasim M. Mahdi & Hayder I. Mohammed & Hasan Sh. Majdi & Wang Zixiong & Pouyan Talebizadehsardari, 2021. "Solidification Enhancement in a Triple-Tube Latent Heat Energy Storage System Using Twisted Fins," Energies, MDPI, vol. 14(21), pages 1-23, November.
    7. Mahdi, Jasim M. & Mohammed, Hayder I. & Hashim, Emad T. & Talebizadehsardari, Pouyan & Nsofor, Emmanuel C., 2020. "Solidification enhancement with multiple PCMs, cascaded metal foam and nanoparticles in the shell-and-tube energy storage system," Applied Energy, Elsevier, vol. 257(C).
    8. Bondareva, Nadezhda S. & Sheremet, Mikhail A., 2024. "Numerical simulation of heat transfer performance in an enclosure filled with a metal foam and nano-enhanced phase change material," Energy, Elsevier, vol. 296(C).
    9. Kumar, Ashish & Saha, Sandip K., 2020. "Experimental and numerical study of latent heat thermal energy storage with high porosity metal matrix under intermittent heat loads," Applied Energy, Elsevier, vol. 263(C).
    10. Xiao, Xin & Jia, Hongwei & Wen, Dongsheng & Zhao, Xudong, 2020. "Thermal performance analysis of a solar energy storage unit encapsulated with HITEC salt/copper foam/nanoparticles composite," Energy, Elsevier, vol. 192(C).
    11. Huang, Xinyu & Li, Fangfei & Xiao, Tian & Guo, Junfei & Wang, Fan & Gao, Xinyu & Yang, Xiaohu & He, Ya-Ling, 2023. "Investigation and optimization of solidification performance of a triplex-tube latent heat thermal energy storage system by rotational mechanism," Applied Energy, Elsevier, vol. 331(C).
    12. Li, Tao & Zhu, Yuanyuan & Hu, Xinlei & Mao, Qianjun, 2023. "Numerical investigation of the influence of unsteady inlet temperature on heat storage performance of a novel bifurcated finned shell-tube heat storage tank," Energy, Elsevier, vol. 280(C).
    13. Chen, Xue & Li, Xiaolei & Xia, Xinlin & Sun, Chuang & Liu, Rongqiang, 2021. "Thermal storage analysis of a foam-filled PCM heat exchanger subjected to fluctuating flow conditions," Energy, Elsevier, vol. 216(C).
    14. Xu, Huaqian & Zuo, Hongyang & Zeng, Kuo & Lu, Yongwen & Chi, Bowen & Flamant, Gilles & Yang, Haiping & Chen, Hanping, 2024. "Investigation of the modified Gaussian-based non-phase field method for numerical simulation of latent heat storage," Energy, Elsevier, vol. 288(C).
    15. Ewelina Radomska & Lukasz Mika & Karol Sztekler & Lukasz Lis, 2020. "The Impact of Heat Exchangers’ Constructions on the Melting and Solidification Time of Phase Change Materials," Energies, MDPI, vol. 13(18), pages 1-44, September.
    16. Sardari, Pouyan Talebizadeh & Giddings, Donald & Grant, David & Gillott, Mark & Walker, Gavin S., 2020. "Discharge of a composite metal foam/phase change material to air heat exchanger for a domestic thermal storage unit," Renewable Energy, Elsevier, vol. 148(C), pages 987-1001.
    17. Bin Huang & Lin-Li Tian & Qing-Hua Yu & Xun Liu & Zu-Guo Shen, 2021. "Numerical Analysis of Melting Process in a Rectangular Enclosure with Different Fin Locations," Energies, MDPI, vol. 14(14), pages 1-17, July.
    18. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    19. Mohammad Ghalambaz & Amir Hossein Eisapour & Hayder I. Mohammed & Mohammad S. Islam & Obai Younis & Pouyan Talebizadeh Sardari & Wahiba Yaïci, 2021. "Impact of Tube Bundle Placement on the Thermal Charging of a Latent Heat Storage Unit," Energies, MDPI, vol. 14(5), pages 1-14, February.
    20. Zhang, Ji & Cao, Zhi & Huang, Sheng & Huang, Xiaohui & Liang, Kun & Yang, Yan & Zhang, Haoran & Tian, Mi & Akrami, Mohammad & Wen, Chuang, 2022. "Improving the melting performance of phase change materials using novel fins and nanoparticles in tubular energy storage systems," Applied Energy, Elsevier, vol. 322(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jmathe:v:11:y:2022:i:1:p:153-:d:1017900. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.