IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i13p4901-d1177620.html
   My bibliography  Save this article

Relationships between Selected Quality Tools and Energy Efficiency in Production Processes

Author

Listed:
  • Marta Daroń

    (Faculty of Management, Czestochowa University of Technology, 42-201 Czestochowa, Poland)

  • Monika Górska

    (Faculty of Production Engineering and Materials Technology, Czestochowa University of Technology, 42-201 Czestochowa, Poland)

Abstract

European manufacturing companies are currently in a very difficult situation. On the one hand, they have to strive for sustainable development. On the other hand, they have to face problems related to the geopolitical situation and the pursuit of cleaner production (including restrictive regulations on emissions). A significant increase in electricity prices means that companies have to take steps to use electricity rationally without reducing the level of production or incurring other additional costs. In this study, attention was paid to the influence of quality tools (QTs) in production process (PP) management on increasing energy efficiency (EE). Based on the literature review, it was found that the most frequently described QTs, i.e., SMED, TPM, Six Sigma, SPC, FMEA, 5S, or Poka-Yoke, used to improve PP did not take into account their impact on the EE of the enterprises. Therefore, the main purpose of this study was to examine this correlation and show that QTs can be helpful in shaping the energy management system (EMS). Achieving the research goal was possible thanks to surveys carried out among manufacturing companies. Using statistical tests, the existence of a statistically significant correlation was proved between QTs and EMS elements.

Suggested Citation

  • Marta Daroń & Monika Górska, 2023. "Relationships between Selected Quality Tools and Energy Efficiency in Production Processes," Energies, MDPI, vol. 16(13), pages 1-20, June.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:13:p:4901-:d:1177620
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/13/4901/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/16/13/4901/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Papetti, Alessandra & Menghi, Roberto & Di Domizio, Giulia & Germani, Michele & Marconi, Marco, 2019. "Resources value mapping: A method to assess the resource efficiency of manufacturing systems," Applied Energy, Elsevier, vol. 249(C), pages 326-342.
    2. Kumar Biswajit Debnath & Monjur Mourshed, 2018. "Author Correction: Challenges and gaps for energy planning models in the developing-world context," Nature Energy, Nature, vol. 3(6), pages 528-528, June.
    3. Sarkar, Ashok & Singh, Jas, 2010. "Financing energy efficiency in developing countries--lessons learned and remaining challenges," Energy Policy, Elsevier, vol. 38(10), pages 5560-5571, October.
    4. Kumar Biswajit Debnath & Monjur Mourshed, 2018. "Challenges and gaps for energy planning models in the developing-world context," Nature Energy, Nature, vol. 3(3), pages 172-184, March.
    5. Santos, Rachel Barbosa & de Oliveira, Ualison Rébula & Rocha, Henrique Martins, 2018. "Failure mapping for occupational safety management in the film and television industry," International Journal of Production Economics, Elsevier, vol. 203(C), pages 1-12.
    6. Li, Kaiyu & Gao, Yitong & Zhang, Shengan & Liu, Guilian, 2022. "Study on the energy efficiency of bioethanol-based liquid hydrogen production process," Energy, Elsevier, vol. 238(PC).
    7. Fiori, Chiara & Ahn, Kyoungho & Rakha, Hesham A., 2016. "Power-based electric vehicle energy consumption model: Model development and validation," Applied Energy, Elsevier, vol. 168(C), pages 257-268.
    8. Rogers, John Geoffrey & Cooper, Samuel J. & Norman, Jon B., 2018. "Uses of industrial energy benchmarking with reference to the pulp and paper industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 95(C), pages 23-37.
    9. Monika Górska & Marta Daroń, 2021. "Importance of Machine Modernization in Energy Efficiency Management of Manufacturing Companies," Energies, MDPI, vol. 14(24), pages 1-19, December.
    10. Chai, Kah-Hin & Yeo, Catrina, 2012. "Overcoming energy efficiency barriers through systems approach—A conceptual framework," Energy Policy, Elsevier, vol. 46(C), pages 460-472.
    11. Jalo, Noor & Johansson, Ida & Kanchiralla, Fayas Malik & Thollander, Patrik, 2021. "Do energy efficiency networks help reduce barriers to energy efficiency? -A case study of a regional Swedish policy program for industrial SMEs," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    12. Rasay, Hasan & Taghipour, Sharareh & Sharifi, Mani, 2022. "An integrated Maintenance and Statistical Process Control Model for a Deteriorating Production Process," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    13. Beisheim, Benedikt & Rahimi-Adli, Keivan & Krämer, Stefan & Engell, Sebastian, 2019. "Energy performance analysis of continuous processes using surrogate models," Energy, Elsevier, vol. 183(C), pages 776-787.
    14. Rohdin, P. & Thollander, P., 2006. "Barriers to and driving forces for energy efficiency in the non-energy intensive manufacturing industry in Sweden," Energy, Elsevier, vol. 31(12), pages 1836-1844.
    15. He, Yan & Wu, Pengcheng & Li, Yufeng & Wang, Yulin & Tao, Fei & Wang, Yan, 2020. "A generic energy prediction model of machine tools using deep learning algorithms," Applied Energy, Elsevier, vol. 275(C).
    16. Cagno, Enrico & Accordini, Davide & Trianni, Andrea & Katic, Mile & Ferrari, Nicolò & Gambaro, Federico, 2022. "Understanding the impacts of energy efficiency measures on a Company’s operational performance: A new framework," Applied Energy, Elsevier, vol. 328(C).
    17. Fawcett, Tina & Hampton, Sam, 2020. "Why & how energy efficiency policy should address SMEs," Energy Policy, Elsevier, vol. 140(C).
    18. Denise Parris & Jon Peachey, 2013. "A Systematic Literature Review of Servant Leadership Theory in Organizational Contexts," Journal of Business Ethics, Springer, vol. 113(3), pages 377-393, March.
    19. May, Gökan & Barletta, Ilaria & Stahl, Bojan & Taisch, Marco, 2015. "Energy management in production: A novel method to develop key performance indicators for improving energy efficiency," Applied Energy, Elsevier, vol. 149(C), pages 46-61.
    20. Faghih-Roohi, Shahrzad & Akcay, Alp & Zhang, Yingqian & Shekarian, Ehsan & de Jong, Eelco, 2020. "A group risk assessment approach for the selection of pharmaceutical product shipping lanes," International Journal of Production Economics, Elsevier, vol. 229(C).
    21. Meyers, Steven & Schmitt, Bastian & Chester-Jones, Mae & Sturm, Barbara, 2016. "Energy efficiency, carbon emissions, and measures towards their improvement in the food and beverage sector for six European countries," Energy, Elsevier, vol. 104(C), pages 266-283.
    22. Kubule, Anna & Ločmelis, Kristaps & Blumberga, Dagnija, 2020. "Analysis of the results of national energy audit program in Latvia," Energy, Elsevier, vol. 202(C).
    23. Henry Ekwaro-Osire & Dennis Bode & Klaus-Dieter Thoben & Jan-Hendrik Ohlendorf, 2022. "Identification of Machine Learning Relevant Energy and Resource Manufacturing Efficiency Levers," Sustainability, MDPI, vol. 14(23), pages 1-19, November.
    24. DeCanio, Stephen J., 1993. "Barriers within firms to energy-efficient investments," Energy Policy, Elsevier, vol. 21(9), pages 906-914, September.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Karolina Czerwińska & Andrzej Pacana, 2024. "Analysis of Energy Security Based on Level of Alignment with the Goals of Agenda 2030," Energies, MDPI, vol. 17(12), pages 1-30, June.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Backlund, Sandra & Thollander, Patrik & Palm, Jenny & Ottosson, Mikael, 2012. "Extending the energy efficiency gap," Energy Policy, Elsevier, vol. 51(C), pages 392-396.
    2. Cagno, E. & Worrell, E. & Trianni, A. & Pugliese, G., 2013. "A novel approach for barriers to industrial energy efficiency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 19(C), pages 290-308.
    3. Apriani Soepardi & Pratikto Pratikto & Purnomo Budi Santoso & Ishardita Pambudi Tama & Patrik Thollander, 2018. "Linking of Barriers to Energy Efficiency Improvement in Indonesia’s Steel Industry," Energies, MDPI, vol. 11(1), pages 1-22, January.
    4. Todd D. Gerarden & Richard G. Newell & Robert N. Stavins, 2017. "Assessing the Energy-Efficiency Gap," Journal of Economic Literature, American Economic Association, vol. 55(4), pages 1486-1525, December.
    5. Paul Wolfram & Qingshi Tu & Niko Heeren & Stefan Pauliuk & Edgar G. Hertwich, 2021. "Material efficiency and climate change mitigation of passenger vehicles," Journal of Industrial Ecology, Yale University, vol. 25(2), pages 494-510, April.
    6. Fuchs, J.L. & Tesfamichael, M. & Clube, R. & Tomei, J., 2024. "How does energy modelling influence policymaking? Insights from low- and middle-income countries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 203(C).
    7. Noor Jalo & Ida Johansson & Mariana Andrei & Therese Nehler & Patrik Thollander, 2021. "Barriers to and Drivers of Energy Management in Swedish SMEs," Energies, MDPI, vol. 14(21), pages 1-21, October.
    8. Mette Talseth Solnørdal & Lene Foss, 2018. "Closing the Energy Efficiency Gap—A Systematic Review of Empirical Articles on Drivers to Energy Efficiency in Manufacturing Firms," Energies, MDPI, vol. 11(3), pages 1-30, February.
    9. Trianni, Andrea & Cagno, Enrico & De Donatis, Alessio, 2014. "A framework to characterize energy efficiency measures," Applied Energy, Elsevier, vol. 118(C), pages 207-220.
    10. May, Gökan & Stahl, Bojan & Taisch, Marco, 2016. "Energy management in manufacturing: Toward eco-factories of the future – A focus group study," Applied Energy, Elsevier, vol. 164(C), pages 628-638.
    11. Carlos Roberto de Sousa Costa & Paula Ferreira, 2023. "A Review on the Internalization of Externalities in Electricity Generation Expansion Planning," Energies, MDPI, vol. 16(4), pages 1-19, February.
    12. Jun Dong & Huijuan Huo, 2017. "Identification of Financing Barriers to Energy Efficiency in Small and Medium-Sized Enterprises by Integrating the Fuzzy Delphi and Fuzzy DEMATEL Approaches," Energies, MDPI, vol. 10(8), pages 1-26, August.
    13. Favi, Claudio & Marconi, Marco & Mandolini, Marco & Germani, Michele, 2022. "Sustainable life cycle and energy management of discrete manufacturing plants in the industry 4.0 framework," Applied Energy, Elsevier, vol. 312(C).
    14. António da Silva Gonçalves, Vítor & Mil-Homens dos Santos, Feliz José, 2019. "Energy management system ISO 50001:2011 and energy management for sustainable development," Energy Policy, Elsevier, vol. 133(C).
    15. Costa-Campi, María Teresa & García-Quevedo, José & Segarra, Agustí, 2015. "Energy efficiency determinants: An empirical analysis of Spanish innovative firms," Energy Policy, Elsevier, vol. 83(C), pages 229-239.
    16. Tong, Wenxuan & Lu, Zhengang & Chen, Yanbo & Zhao, Guoliang & Hunt, Julian David & Ren, Dawei & Xu, GuiZhi & Han, Minxiao, 2024. "Typical unit capacity configuration strategies and their control methods of modular gravity energy storage plants," Energy, Elsevier, vol. 295(C).
    17. Wen, Xuanhao & Cao, Huajun & Hon, Bernard & Chen, Erheng & Li, Hongcheng, 2021. "Energy value mapping: A novel lean method to integrate energy efficiency into production management," Energy, Elsevier, vol. 217(C).
    18. Tan, Daniel & Suvarna, Manu & Shee Tan, Yee & Li, Jie & Wang, Xiaonan, 2021. "A three-step machine learning framework for energy profiling, activity state prediction and production estimation in smart process manufacturing," Applied Energy, Elsevier, vol. 291(C).
    19. do Carmo, Pedro R.X. & do Monte, João Victor L. & Filho, Assis T. de Oliveira & Freitas, Eduardo & Tigre, Matheus F.F.S.L. & Sadok, Djamel & Kelner, Judith, 2023. "A data-driven model for the optimization of energy consumption of an industrial production boiler in a fiber plant," Energy, Elsevier, vol. 284(C).
    20. Li, Zheng & Du, Binglin & Petersen, Nils & Liu, Pei & Wirsum, Manfred, 2024. "Potential of hydrogen and thermal storage in the long-term transition of the power sector: A case study of China," Energy, Elsevier, vol. 307(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:13:p:4901-:d:1177620. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.