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Energy and Environmental Assessment of Cogeneration in Ceramic Tiles Industry

Author

Listed:
  • Maria Alessandra Ancona

    (Department of Industrial Engineering, University of Bologna, Viale del Risorgimento 2, 40136 Bologna, Italy)

  • Lisa Branchini

    (Department of Industrial Engineering, University of Bologna, Viale del Risorgimento 2, 40136 Bologna, Italy)

  • Saverio Ottaviano

    (Department of Industrial Engineering, University of Bologna, Viale del Risorgimento 2, 40136 Bologna, Italy)

  • Maria Chiara Bignozzi

    (Department of Civil, Chemical, Environmental and Materials Engineering, University of Bologna, Via Terracini 28, 40131 Bologna, Italy)

  • Benedetta Ferrari

    (Centro Ceramico, Joint Lab SMILE, Via Terracini 28, 40131 Bologna, Italy)

  • Barbara Mazzanti

    (Centro Ceramico, Joint Lab SMILE, Via Terracini 28, 40131 Bologna, Italy)

  • Marcello Salvio

    (Italian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Lungotevere Thaon di Revel 76, 00196 Rome, Italy)

  • Claudia Toro

    (Italian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Lungotevere Thaon di Revel 76, 00196 Rome, Italy)

  • Fabrizio Martini

    (Italian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Lungotevere Thaon di Revel 76, 00196 Rome, Italy)

  • Miriam Benedetti

    (Italian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA), Lungotevere Thaon di Revel 76, 00196 Rome, Italy)

Abstract

Ceramic tile manufacturing is a highly energy-intensive process. Concerns about carbon emissions and energy costs make energy management crucial for this sector, which holds a leading role in Italian industry. The paper discusses the energetic and environmental performance of cogeneration (CHP) in the ceramic industry, where prime mover exhaust heat is supplied to a spray-dryer system, contributing to the satisfaction of the thermal demand and decreasing natural gas consumption. A thermodynamic model of a dryer unit, validated against real data, has been set-up to provide a detailed representation of the thermal fluxes involved in the process. Then, the thermal integration with two types of CHP prime movers of similar electric size (4 MW) is investigated. Energetic results show that the gas turbine can contribute up to 81% of dryer thermal consumption, whilst internal combustion engine contribution is limited to 26%. A methodology was ad-hoc defined for the environmental assessment of CHP, accounting for global (CO 2 ) and local (CO and NO X ) emissions. Results confirm that CHP units guarantee reduction of CO 2 and NO X compared to separate generation, with maximum values equal to 81 g/kWh th and 173 mg/kWh th , respectively; CO emission is decreased only in the case of gas turbine operation, with savings equal to 185 mg/kWh th .

Suggested Citation

  • Maria Alessandra Ancona & Lisa Branchini & Saverio Ottaviano & Maria Chiara Bignozzi & Benedetta Ferrari & Barbara Mazzanti & Marcello Salvio & Claudia Toro & Fabrizio Martini & Miriam Benedetti, 2022. "Energy and Environmental Assessment of Cogeneration in Ceramic Tiles Industry," Energies, MDPI, vol. 16(1), pages 1-20, December.
    • Handle: RePEc:gam:jeners:v:16:y:2022:i:1:p:182-:d:1013554
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    References listed on IDEAS

    as
    1. Lisa Branchini & Maria Chiara Bignozzi & Benedetta Ferrari & Barbara Mazzanti & Saverio Ottaviano & Marcello Salvio & Claudia Toro & Fabrizio Martini & Andrea Canetti, 2021. "Cogeneration Supporting the Energy Transition in the Italian Ceramic Tile Industry," Sustainability, MDPI, vol. 13(7), pages 1-17, April.
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    Cited by:

    1. Zare Banadkouki, Mohammad Reza, 2023. "Selection of strategies to improve energy efficiency in industry: A hybrid approach using entropy weight method and fuzzy TOPSIS," Energy, Elsevier, vol. 279(C).

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