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Smart Sustainable Production Management for City Multifloor Manufacturing Clusters: An Energy-Efficient Approach to the Choice of Ceramic Filter Sintering Technology

Author

Listed:
  • Edwin Gevorkyan

    (Faculty of Mechanical Engineering, Kazimierz Pulaski University of Technology and Humanities in Radom, Stasieckiego 54, 26-600 Radom, Poland
    Wagon Engineering and Production Quality, Ukrainian State University of Railway Transport, 7 Feierbakh Sq., 61050 Kharkiv, Ukraine)

  • Jarosław Chmiel

    (Faculty of Economics and Transport Engineering, Maritime University of Szczecin, ul. Wały Chrobrego 1-2, 70-500 Szczecin, Poland)

  • Bogusz Wiśnicki

    (Faculty of Economics and Transport Engineering, Maritime University of Szczecin, ul. Wały Chrobrego 1-2, 70-500 Szczecin, Poland)

  • Tygran Dzhuguryan

    (Faculty of Economics and Transport Engineering, Maritime University of Szczecin, ul. Wały Chrobrego 1-2, 70-500 Szczecin, Poland)

  • Mirosław Rucki

    (Faculty of Mechanical Engineering, Kazimierz Pulaski University of Technology and Humanities in Radom, Stasieckiego 54, 26-600 Radom, Poland)

  • Volodymyr Nerubatskyi

    (Wagon Engineering and Production Quality, Ukrainian State University of Railway Transport, 7 Feierbakh Sq., 61050 Kharkiv, Ukraine)

Abstract

The development of environmentally friendly technologies, including additive technologies, contributes to the formation of sustainable production in city multifloor manufacturing clusters (CMFMCs). This paper discusses an approach to the implementation of energy-intensive technological processes in such clusters using examples of the manufacturing of ceramic and metal–ceramic products. The manufacturing of ceramic and metal–ceramic products in high-temperature furnaces is associated with an increased electricity consumption. The use of modern ceramic micro- and nanopowders makes it possible to switch to more energy-saving technologies by reducing the sintering temperature and shortening the technological cycle. This requires the use of additional activating and inhibiting additives in the initial powder mixtures to obtain products with the necessary physical and mechanical properties. The purpose of this paper is to present a model and indicators to assess the energy efficiency of the choice of sintering technology of foam ceramic filters for smart sustainable production management within CMFMCs. The use of the proposed indicators for assessing the energy efficiency of sintering foam ceramic filters makes it possible to improve the technological process and reduce the completion time of its thermal cycle by 19%, and reduce the maximum heating temperature by 20% to 1350 °C. The adoption of a different oxide technological alternative and the use of the proposed model and indicators to assess the energy efficiency of the sintering technology of foam ceramic filters allows to choose less energy-intensive equipment and save up to 40% in electricity. The proposed model to assess the energy efficiency of the sintering technology of foam ceramic filters can be used to control their production under the power consumption limitations within the CMFMCs.

Suggested Citation

  • Edwin Gevorkyan & Jarosław Chmiel & Bogusz Wiśnicki & Tygran Dzhuguryan & Mirosław Rucki & Volodymyr Nerubatskyi, 2022. "Smart Sustainable Production Management for City Multifloor Manufacturing Clusters: An Energy-Efficient Approach to the Choice of Ceramic Filter Sintering Technology," Energies, MDPI, vol. 15(17), pages 1-17, September.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:17:p:6443-:d:905862
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    References listed on IDEAS

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    1. Apriani Soepardi & Patrik Thollander, 2018. "Analysis of Relationships among Organizational Barriers to Energy Efficiency Improvement: A Case Study in Indonesia’s Steel Industry," Sustainability, MDPI, vol. 10(1), pages 1-13, January.
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    5. Liudmyla Davydenko & Nina Davydenko & Andrii Bosak & Alla Bosak & Agnieszka Deja & Tygran Dzhuguryan, 2022. "Smart Sustainable Freight Transport for a City Multi-Floor Manufacturing Cluster: A Framework of the Energy Efficiency Monitoring of Electric Vehicle Fleet Charging," Energies, MDPI, vol. 15(10), pages 1-27, May.
    6. Trianni, Andrea & Cagno, Enrico & Farné, Stefano, 2016. "Barriers, drivers and decision-making process for industrial energy efficiency: A broad study among manufacturing small and medium-sized enterprises," Applied Energy, Elsevier, vol. 162(C), pages 1537-1551.
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    Cited by:

    1. Liudmyla Davydenko & Nina Davydenko & Agnieszka Deja & Bogusz Wiśnicki & Tygran Dzhuguryan, 2023. "Efficient Energy Management for the Smart Sustainable City Multifloor Manufacturing Clusters: A Formalization of the Water Supply System Operation Conditions Based on Monitoring Water Consumption Prof," Energies, MDPI, vol. 16(11), pages 1-25, June.

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