IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i13p4560-d845049.html
   My bibliography  Save this article

Efficient Heat Exchange Configuration for Sub-Cooling Cycle of Hydrogen Liquefaction Process

Author

Listed:
  • Sihwan Park

    (School of Chemical Engineering, Pusan National University, 2 Busandaehak-ro, 63beon-gil, Geumjeong-gu, Busan 46241, Korea)

  • Wonjun Noh

    (School of Chemical Engineering, Pusan National University, 2 Busandaehak-ro, 63beon-gil, Geumjeong-gu, Busan 46241, Korea)

  • Jaedeuk Park

    (Process Design & Development Research Center, Korea Research Institute of Chemical Technology (KRICT), Daejeon 34114, Korea)

  • Jinwoo Park

    (Department of Chemical Engineering, Kongju National University, 1223-24 Cheonan-daero, Seobuk-gu, Cheonan-si 31080, Korea)

  • Inkyu Lee

    (School of Chemical Engineering, Pusan National University, 2 Busandaehak-ro, 63beon-gil, Geumjeong-gu, Busan 46241, Korea)

Abstract

The hydrogen liquefaction process is highly energy-intensive owing to its cryogenic characteristics, and a large proportion of the total energy is consumed in the subcooling cycle. This study aimed to develop an efficient configuration for the subcooling cycle in the hydrogen liquefaction process. The He-Ne Brayton cycle is one of the most energy-efficient cycles of the various proposed hydrogen liquefaction processes, and it was selected as the base case configuration. To improve its efficiency and economic potential, two different process configurations were proposed: (configuration 1) a dual-pressure cycle that simplified the process configuration, and (configuration 2) a split triple-pressure cycle that decreased the flow rate of the medium- and high-pressure compressors. The ortho–para conversion heat of hydrogen is considered by using heat capacity data of equilibrium hydrogen. Genetic algorithm-based optimization was also conducted to minimize the energy consumption of each configuration, and the optimization results showed that the performance of configuration 1 was worse than that of the base case configuration. In this respect, although less equipment was used, the compression load on each compressor was very intensive, which increased the energy requirements and costs. Configuration 2 provided the best results with a specific energy consumption of 5.69 kWh/kg (3.2% lower than the base case configuration). The total expense of configuration 2 shows the lowest value which is USD 720 million. The process performance improvements were analyzed based on the association between the refrigerant composition and the heat exchange efficiency. The analysis demonstrated that energy efficiency and costs were both improved by dividing the pressure levels and splitting the refrigerant flow rate in configuration 2.

Suggested Citation

  • Sihwan Park & Wonjun Noh & Jaedeuk Park & Jinwoo Park & Inkyu Lee, 2022. "Efficient Heat Exchange Configuration for Sub-Cooling Cycle of Hydrogen Liquefaction Process," Energies, MDPI, vol. 15(13), pages 1-19, June.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:13:p:4560-:d:845049
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/13/4560/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/15/13/4560/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Yang, Jae-Hyeon & Yoon, Younggak & Ryu, Mincheol & An, Su-Kyung & Shin, Jisup & Lee, Chul-Jin, 2019. "Integrated hydrogen liquefaction process with steam methane reforming by using liquefied natural gas cooling system," Applied Energy, Elsevier, vol. 255(C).
    2. Park, Jinwoo & Qi, Meng & Kim, Jeongdong & Noh, Wonjun & Lee, Inkyu & Moon, Il, 2020. "Exergoeconomic optimization of liquid air production by use of liquefied natural gas cold energy," Energy, Elsevier, vol. 207(C).
    3. Niaz, Saba & Manzoor, Taniya & Pandith, Altaf Hussain, 2015. "Hydrogen storage: Materials, methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 50(C), pages 457-469.
    4. Lee, Inkyu & You, Fengqi, 2019. "Systems design and analysis of liquid air energy storage from liquefied natural gas cold energy," Applied Energy, Elsevier, vol. 242(C), pages 168-180.
    5. Lee, Inkyu & Park, Jinwoo & Moon, Il, 2017. "Conceptual design and exergy analysis of combined cryogenic energy storage and LNG regasification processes: Cold and power integration," Energy, Elsevier, vol. 140(P1), pages 106-115.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Mun, Haneul & Park, Sihwan & Lee, Inkyu, 2023. "Liquid hydrogen cold energy recovery to enhance sustainability: Optimal design of dual-stage power generation cycles," Energy, Elsevier, vol. 284(C).
    2. Wang, Chenghong & Sun, Daming & Shen, Qie & Shen, Keyi & Linghu, Jianshe & Wang, Xiaodong, 2023. "Techno-economic analysis on nitrogen reverse Brayton cycles for efficient coalbed methane liquefaction process," Energy, Elsevier, vol. 280(C).
    3. Sun, Daming & Wang, Chenghong & Shen, Qie, 2024. "A compression-free re-liquefication process of LNG boil-off gas using LNG cold energy," Energy, Elsevier, vol. 294(C).
    4. Wang, Chenghong & Sun, Daming & Shen, Qie & Duan, Yuanyuan & Huang, Xiaoxue, 2024. "A re-liquefaction process of LNG boil-off gas using an improved Kapitsa cycle: Eliminating the BOG compressor," Energy, Elsevier, vol. 304(C).
    5. Juyeong Seo & Haneul Mun & Jae Yun Shim & Seok Il Hong & Hee Dong Lee & Inkyu Lee, 2022. "Advanced Design of Integrated Heat Recovery and Supply System Using Heated Water Storage for Textile Dyeing Process," Energies, MDPI, vol. 15(19), pages 1-16, October.
    6. Zhang, Rui & Cao, Xuewen & Zhang, Xingwang & Yang, Jian & Bian, Jiang, 2024. "Co-benefits of the liquid hydrogen economy and LNG economy: Advances in LNG integrating LH2 production processes," Energy, Elsevier, vol. 301(C).
    7. Kim, Jeongheon & Mun, Haneul & Shim, Jae Yun & Lee, Inkyu & Cho, Hyungtae, 2024. "Advanced energy recovery systems design of stenter processes: Energy, exergy and Techno-economic analyses," Energy, Elsevier, vol. 289(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Qi, Meng & Park, Jinwoo & Lee, Inkyu & Moon, Il, 2022. "Liquid air as an emerging energy vector towards carbon neutrality: A multi-scale systems perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    2. Park, Jinwoo & Cho, Seungsik & Qi, Meng & Noh, Wonjun & Lee, Inkyu & Moon, Il, 2021. "Liquid air energy storage coupled with liquefied natural gas cold energy: Focus on efficiency, energy capacity, and flexibility," Energy, Elsevier, vol. 216(C).
    3. Kim, Yeonghyun & Qi, Meng & Cho, Jaehyun & Lee, Inkyu & Park, Jinwoo & Moon, Il, 2023. "Process design and analysis for combined hydrogen regasification process and liquid air energy storage," Energy, Elsevier, vol. 283(C).
    4. Uwitonze, Hosanna & Chaniago, Yus Donald & Lim, Hankwon, 2022. "Novel integrated energy-efficient dual-effect single mixed refrigerant and NGLs recovery process for small-scale natural gas processing plant," Energy, Elsevier, vol. 254(PA).
    5. Qi, Meng & Park, Jinwoo & Kim, Jeongdong & Lee, Inkyu & Moon, Il, 2020. "Advanced integration of LNG regasification power plant with liquid air energy storage: Enhancements in flexibility, safety, and power generation," Applied Energy, Elsevier, vol. 269(C).
    6. He, Tianbiao & Lv, Hongyu & Shao, Zixian & Zhang, Jibao & Xing, Xialian & Ma, Huigang, 2020. "Cascade utilization of LNG cold energy by integrating cryogenic energy storage, organic Rankine cycle and direct cooling," Applied Energy, Elsevier, vol. 277(C).
    7. Park, Jinwoo & You, Fengqi & Cho, Hyungtae & Lee, Inkyu & Moon, Il, 2020. "Novel massive thermal energy storage system for liquefied natural gas cold energy recovery," Energy, Elsevier, vol. 195(C).
    8. Gandhi, Akhilesh & Zantye, Manali S. & Faruque Hasan, M.M., 2022. "Cryogenic energy storage: Standalone design, rigorous optimization and techno-economic analysis," Applied Energy, Elsevier, vol. 322(C).
    9. Rehman, Ali & Qyyum, Muhammad Abdul & Qadeer, Kinza & Zakir, Fatima & Ding, Yulong & Lee, Moonyong & Wang, Li, 2020. "Integrated biomethane liquefaction using exergy from the discharging end of a liquid air energy storage system," Applied Energy, Elsevier, vol. 260(C).
    10. Liu, Zhongxuan & Kim, Donghoi & Gundersen, Truls, 2022. "Optimal recovery of thermal energy in liquid air energy storage," Energy, Elsevier, vol. 240(C).
    11. Wu, Wencong & Xie, Shutao & Tan, Jiaqi & Ouyang, Tiancheng, 2022. "An integrated design of LNG cold energy recovery for supply demand balance using energy storage devices," Renewable Energy, Elsevier, vol. 183(C), pages 830-848.
    12. O'Callaghan, O. & Donnellan, P., 2021. "Liquid air energy storage systems: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 146(C).
    13. Zhang, Chengbin & Li, Deming & Mao, Changjun & Liu, Haiyang & Chen, Yongping, 2024. "Thermodynamic analysis of liquid air energy storage system integrating LNG cold energy," Energy, Elsevier, vol. 299(C).
    14. Park, Jinwoo & Qi, Meng & Kim, Jeongdong & Noh, Wonjun & Lee, Inkyu & Moon, Il, 2020. "Exergoeconomic optimization of liquid air production by use of liquefied natural gas cold energy," Energy, Elsevier, vol. 207(C).
    15. Riaz, Amjad & Qyyum, Muhammad Abdul & Min, Seongwoong & Lee, Sanggyu & Lee, Moonyong, 2021. "Performance improvement potential of harnessing LNG regasification for hydrogen liquefaction process: Energy and exergy perspectives," Applied Energy, Elsevier, vol. 301(C).
    16. Ding, Xingqi & Zhou, Yufei & Zheng, Nan & Desideri, Umberto & Duan, Liqiang, 2024. "Emergy analysis and comprehensive sustainability investigation of a solar-aided liquid air energy storage system based on life cycle assessment," Applied Energy, Elsevier, vol. 365(C).
    17. She, Xiaohui & Zhang, Tongtong & Cong, Lin & Peng, Xiaodong & Li, Chuan & Luo, Yimo & Ding, Yulong, 2019. "Flexible integration of liquid air energy storage with liquefied natural gas regasification for power generation enhancement," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    18. Borri, Emiliano & Tafone, Alessio & Romagnoli, Alessandro & Comodi, Gabriele, 2021. "A review on liquid air energy storage: History, state of the art and recent developments," Renewable and Sustainable Energy Reviews, Elsevier, vol. 137(C).
    19. Ebrahimi, Armin & Ghorbani, Bahram & Ziabasharhagh, Masoud, 2020. "Introducing a novel integrated cogeneration system of power and cooling using stored liquefied natural gas as a cryogenic energy storage system," Energy, Elsevier, vol. 206(C).
    20. Huang, Z.F. & Wan, Y.D. & Soh, K.Y. & Islam, M.R. & Chua, K.J., 2022. "Off-design and flexibility analyses of combined cooling and power based liquified natural gas (LNG) cold energy utilization system under fluctuating regasification rates," Applied Energy, Elsevier, vol. 310(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:13:p:4560-:d:845049. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.