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Advancing Early Fault Diagnosis for Multi-Domain Agricultural Machinery Rolling Bearings through Data Enhancement

Author

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  • Fengyun Xie

    (School of Mechanical Electrical and Vehicle Engineering, East China Jiaotong University, Nanchang 330013, China
    State Key Laboratory of Performance Monitoring Protecting of Rail Transit Infrastructure, East China Jiaotong University, Nanchang 330013, China)

  • Gang Li

    (School of Mechanical Electrical and Vehicle Engineering, East China Jiaotong University, Nanchang 330013, China)

  • Hui Liu

    (School of Mechanical Electrical and Vehicle Engineering, East China Jiaotong University, Nanchang 330013, China)

  • Enguang Sun

    (School of Mechanical Electrical and Vehicle Engineering, East China Jiaotong University, Nanchang 330013, China)

  • Yang Wang

    (School of Mechanical Electrical and Vehicle Engineering, East China Jiaotong University, Nanchang 330013, China)

Abstract

In the context of addressing the challenge posed by limited fault samples in agricultural machinery rolling bearings, especially when early fault characteristics are subtle, this study introduces a novel approach. The proposed multi-domain fault diagnosis method, anchored in data augmentation, aims to discern early faults in agricultural machinery rolling bearings, particularly within an imbalanced sample framework. The methodology involves determining early fault signals throughout the life cycle, constructing early fault datasets with varying imbalance rates for different fault types, and subsequently employing the Synthetic Minority Oversampling Technique (SMOTE) to balance the fault data. The study then extracts relative wavelet packet energy and time-domain sensitive features (variance, peak to peak) from the original and generated fault data to form a multi-domain fault feature vector. This vector is utilized for fault state recognition using a Support Vector Machine (SVM). Evaluation metrics such as accuracy, recall, and F1 values assess the recognition effectiveness for each rolling bearing state, with the overall model recognition evaluated based on accuracy. The proposed method is rigorously analyzed and validated using the XJTU-SY rolling bearing accelerated life test dataset. Comparative analysis is conducted with non-data enhanced fault feature vectors, specifically the relative energy of the wavelet packet, both with and without time-domain features. Experimental results underscore the superior performance of multi-domain fault features in providing a comprehensive description of signal information, leading to enhanced classification performance. Furthermore, the study demonstrates improved classification accuracy and recall rates for the balanced dataset compared to the imbalanced dataset. This research significantly contributes to an effective identification method for the early fault diagnosis of small sample rolling bearings in agricultural machinery.

Suggested Citation

  • Fengyun Xie & Gang Li & Hui Liu & Enguang Sun & Yang Wang, 2024. "Advancing Early Fault Diagnosis for Multi-Domain Agricultural Machinery Rolling Bearings through Data Enhancement," Agriculture, MDPI, vol. 14(1), pages 1-16, January.
  • Handle: RePEc:gam:jagris:v:14:y:2024:i:1:p:112-:d:1316536
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    References listed on IDEAS

    as
    1. Seongwoo Woo & Dennis L. O’Neal & Yimer Mohammed Hassen & Gezae Mebrahtu, 2023. "Enhancing the Fatigue Design of Mechanical Systems Such as Refrigerator to Reserve Food in Agroindustry for the Circular Economy," Sustainability, MDPI, vol. 15(8), pages 1-23, April.
    2. Shankar Bhandari & Eglė Jotautienė, 2022. "Vibration Analysis of a Roller Bearing Condition Used in a Tangential Threshing Drum of a Combine Harvester for the Smooth and Continuous Performance of Agricultural Crop Harvesting," Agriculture, MDPI, vol. 12(11), pages 1-20, November.
    3. Jiabo Wang & Zhixiong Lu & Guangming Wang & Ghulam Hussain & Shanhu Zhao & Haijun Zhang & Maohua Xiao, 2023. "Research on Fault Diagnosis of HMCVT Shift Hydraulic System Based on Optimized BPNN and CNN," Agriculture, MDPI, vol. 13(2), pages 1-17, February.
    4. Zhao Xue & Jun Fu & Qiankun Fu & Xiaokang Li & Zhi Chen, 2023. "Modeling and Optimizing the Performance of Green Forage Maize Harvester Header Using a Combined Response Surface Methodology–Artificial Neural Network Approach," Agriculture, MDPI, vol. 13(10), pages 1-16, September.
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