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Identification of maintenance improvement potential using OEE assessment

Author

Listed:
  • Torbjörn Ylipää
  • Anders Skoogh
  • Jon Bokrantz
  • Maheshwaran Gopalakrishnan

Abstract

Purpose - The purpose of this paper is to identify maintenance improvement potentials using an overall equipment effectiveness (OEE) assessment within the manufacturing industry. Design/methodology/approach - The paper assesses empirical OEE data gathered from 98 Swedish companies between 2006 and 2012. Further analysis using Monte-Carlo simulations were performed in order to study how each OEE component impacts the overall OEE. Findings - The paper quantifies the various equipment losses in OEE, as well as the factors availability, utilization, speed, quality, and planned stop time. From the empirical findings, operational efficiency losses are found to have the largest impact on OEE followed by availability losses. Based on the results, improvement potentials and future trends for maintenance are identified, including a systems view and an extended scope of maintenance. Originality/value - The paper provides detailed insights about the state of equipment effectiveness in terms of OEE in the manufacturing industry. Further, the results show how individual OEE components impact overall productivity and efficiency of the production system. This paper contributes with the identification of improvement potentials that are necessary for both practitioners and academics to understand the new direction in which maintenance needs to move. The authors argue for a service-oriented organization.

Suggested Citation

  • Torbjörn Ylipää & Anders Skoogh & Jon Bokrantz & Maheshwaran Gopalakrishnan, 2017. "Identification of maintenance improvement potential using OEE assessment," International Journal of Productivity and Performance Management, Emerald Group Publishing Limited, vol. 66(1), pages 126-143, January.
  • Handle: RePEc:eme:ijppmp:ijppm-01-2016-0028
    DOI: 10.1108/IJPPM-01-2016-0028
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    Citations

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    Cited by:

    1. Nurul Fadly Habidin & Suzaituladwini Hashim & Nursyazwani Mohd Fuzi & Mad Ithnin Salleh & Wan Salmuni Wan Mustaffa & Norlaile Salleh Hudin, 2019. "The Implemention of Total Productive Maintenance in Malaysia Automotive Industry," Research in World Economy, Research in World Economy, Sciedu Press, vol. 10(5), pages 89-95, December.
    2. Poorya Ghafoorpoor Yazdi & Aydin Azizi & Majid Hashemipour, 2018. "An Empirical Investigation of the Relationship between Overall Equipment Efficiency (OEE) and Manufacturing Sustainability in Industry 4.0 with Time Study Approach," Sustainability, MDPI, vol. 10(9), pages 1-28, August.
    3. Marko Orošnjak & Dragoljub Šević, 2023. "Benchmarking Maintenance Practices for Allocating Features Affecting Hydraulic System Maintenance: A West-Balkan Perspective," Mathematics, MDPI, vol. 11(18), pages 1-30, September.
    4. Orlando Durán & Andrea Capaldo & Paulo Andrés Duran Acevedo, 2018. "Sustainable Overall Throughputability Effectiveness (S.O.T.E.) as a Metric for Production Systems," Sustainability, MDPI, vol. 10(2), pages 1-15, January.

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