IDEAS home Printed from https://ideas.repec.org/a/eee/jomega/v129y2024ics0305048324001051.html
   My bibliography  Save this article

Scheduling for additive manufacturing with two-dimensional packing and incompatible items

Author

Listed:
  • Zipfel, Benedikt
  • M’Hallah, Rym
  • Buscher, Udo

Abstract

Additive manufacturing technology can enable low-cost, efficient production of low-demand, highly-complex customized items with reduced lead time if production is judiciously planned. This paper addresses the assignment of requested items into batches and the scheduling of the batches onto 3D printers. The objective is to minimize the manufacturing makespan while satisfying items’ compatibility, two-dimensional no-overlap and containment packing constraints within a batch, and machine’s capability to manufacture a batch. The problem is modeled as a mixed integer linear program (MIP) that solves instances up to 100 items. For hard and large instances, this paper proposes a matheuristic that fathoms packings using a step-wise check procedure. Computational results reveal that the proposed heuristic improves the makespan of MIP solutions of hard instances by 12% on average, with improvements reaching up to 72% for instances with 150 items. They further show that the proposed heuristic finds the best makespan for 88% of all cases. Finally, we provide useful managerial insights for production flexibility and scheduling policies.

Suggested Citation

  • Zipfel, Benedikt & M’Hallah, Rym & Buscher, Udo, 2024. "Scheduling for additive manufacturing with two-dimensional packing and incompatible items," Omega, Elsevier, vol. 129(C).
    • Handle: RePEc:eee:jomega:v:129:y:2024:i:c:s0305048324001051
    DOI: 10.1016/j.omega.2024.103139
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0305048324001051
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.omega.2024.103139?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Polyakovskiy, Sergey & M’Hallah, Rym, 2021. "Just-in-time two-dimensional bin packing," Omega, Elsevier, vol. 102(C).
    2. Haskilic, Volkan & Ulucan, Aydin & Atici, Kazim Baris & Sarac, Seda Busra, 2023. "A real-world case of autoclave loading and scheduling problems in aerospace composite material production," Omega, Elsevier, vol. 120(C).
    3. Silva, Elsa & Oliveira, José Fernando & Silveira, Tiago & Mundim, Leandro & Carravilla, Maria Antónia, 2023. "The Floating-Cuts model: a general and flexible mixed-integer programming model for non-guillotine and guillotine rectangular cutting problems," Omega, Elsevier, vol. 114(C).
    4. Wascher, Gerhard & Hau[ss]ner, Heike & Schumann, Holger, 2007. "An improved typology of cutting and packing problems," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1109-1130, December.
    5. Clautiaux, Francois & Carlier, Jacques & Moukrim, Aziz, 2007. "A new exact method for the two-dimensional orthogonal packing problem," European Journal of Operational Research, Elsevier, vol. 183(3), pages 1196-1211, December.
    6. Jose M. Framinan & Paz Perez-Gonzalez & Victor Fernandez-Viagas, 2023. "An overview on the use of operations research in additive manufacturing," Annals of Operations Research, Springer, vol. 322(1), pages 5-40, March.
    7. Mellor, Stephen & Hao, Liang & Zhang, David, 2014. "Additive manufacturing: A framework for implementation," International Journal of Production Economics, Elsevier, vol. 149(C), pages 194-201.
    8. Pierre Hansen & Nenad Mladenović & Raca Todosijević & Saïd Hanafi, 2017. "Variable neighborhood search: basics and variants," EURO Journal on Computational Optimization, Springer;EURO - The Association of European Operational Research Societies, vol. 5(3), pages 423-454, September.
    9. Zhang, Hongbin & Yang, Yu & Wu, Feng, 2024. "Scheduling a set of jobs with convex piecewise linear cost functions on a single-batch-processing machine," Omega, Elsevier, vol. 122(C).
    10. Maaz Saleem Kapadia & Reha Uzsoy & Binil Starly & Donald P. Warsing, 2022. "A genetic algorithm for order acceptance and scheduling in additive manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 60(21), pages 6373-6390, November.
    11. Markus Korpela & Niko Riikonen & Heidi Piili & Antti Salminen & Olli Nyrhilä, 2020. "Additive Manufacturing—Past, Present, and the Future," Springer Books, in: Mikael Collan & Karl-Erik Michelsen (ed.), Technical, Economic and Societal Effects of Manufacturing 4.0, edition 1, pages 17-41, Springer.
    12. Ruiz, Ruben & Stutzle, Thomas, 2007. "A simple and effective iterated greedy algorithm for the permutation flowshop scheduling problem," European Journal of Operational Research, Elsevier, vol. 177(3), pages 2033-2049, March.
    13. Sándor P. Fekete & Jörg Schepers & Jan C. van der Veen, 2007. "An Exact Algorithm for Higher-Dimensional Orthogonal Packing," Operations Research, INFORMS, vol. 55(3), pages 569-587, June.
    14. Mohammad Rohaninejad & Reza Tavakkoli-Moghaddam & Behdin Vahedi-Nouri & Zdeněk Hanzálek & Shadi Shirazian, 2022. "A hybrid learning-based meta-heuristic algorithm for scheduling of an additive manufacturing system consisting of parallel SLM machines," International Journal of Production Research, Taylor & Francis Journals, vol. 60(20), pages 6205-6225, October.
    15. Sándor P. Fekete & Jörg Schepers, 2004. "A General Framework for Bounds for Higher-Dimensional Orthogonal Packing Problems," Mathematical Methods of Operations Research, Springer;Gesellschaft für Operations Research (GOR);Nederlands Genootschap voor Besliskunde (NGB), vol. 60(2), pages 311-329, October.
    16. Polyakovskiy, Sergey & M’Hallah, Rym, 2018. "A hybrid feasibility constraints-guided search to the two-dimensional bin packing problem with due dates," European Journal of Operational Research, Elsevier, vol. 266(3), pages 819-839.
    17. Iori, Manuel & de Lima, Vinícius L. & Martello, Silvano & Miyazawa, Flávio K. & Monaci, Michele, 2021. "Exact solution techniques for two-dimensional cutting and packing," European Journal of Operational Research, Elsevier, vol. 289(2), pages 399-415.
    18. Luiz J.P. Araújo & Ajit Panesar & Ender Özcan & Jason Atkin & Martin Baumers & Ian Ashcroft, 2020. "An experimental analysis of deepest bottom-left-fill packing methods for additive manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 58(22), pages 6917-6933, November.
    19. Benedikt Zipfel & Janis Neufeld & Udo Buscher, 2024. "An iterated local search for customer order scheduling in additive manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 62(3), pages 605-625, February.
    20. Jianming Zhang & Xifan Yao & Yun Li, 2020. "Improved evolutionary algorithm for parallel batch processing machine scheduling in additive manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 58(8), pages 2263-2282, April.
    21. Nawaz, Muhammad & Enscore Jr, E Emory & Ham, Inyong, 1983. "A heuristic algorithm for the m-machine, n-job flow-shop sequencing problem," Omega, Elsevier, vol. 11(1), pages 91-95.
    22. Husseinzadeh Kashan, Ali & Ozturk, Onur, 2022. "Improved MILP formulation equipped with valid inequalities for scheduling a batch processing machine with non-identical job sizes," Omega, Elsevier, vol. 112(C).
    23. Silvano Martello & Daniele Vigo, 1998. "Exact Solution of the Two-Dimensional Finite Bin Packing Problem," Management Science, INFORMS, vol. 44(3), pages 388-399, March.
    24. Wei, Lijun & Zhu, Wenbin & Lim, Andrew & Liu, Qiang & Chen, Xin, 2018. "An adaptive selection approach for the 2D rectangle packing area minimization problem," Omega, Elsevier, vol. 80(C), pages 22-30.
    25. Yicha Zhang & Alain Bernard & Ramy Harik & K. P. Karunakaran, 2017. "Build orientation optimization for multi-part production in additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 28(6), pages 1393-1407, August.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Iori, Manuel & de Lima, Vinícius L. & Martello, Silvano & Miyazawa, Flávio K. & Monaci, Michele, 2021. "Exact solution techniques for two-dimensional cutting and packing," European Journal of Operational Research, Elsevier, vol. 289(2), pages 399-415.
    2. Krzysztof Fleszar, 2016. "An Exact Algorithm for the Two-Dimensional Stage-Unrestricted Guillotine Cutting/Packing Decision Problem," INFORMS Journal on Computing, INFORMS, vol. 28(4), pages 703-720, November.
    3. Jean-François Côté & Mohamed Haouari & Manuel Iori, 2021. "Combinatorial Benders Decomposition for the Two-Dimensional Bin Packing Problem," INFORMS Journal on Computing, INFORMS, vol. 33(3), pages 963-978, July.
    4. Gregory S. Taylor & Yupo Chan & Ghulam Rasool, 2017. "A three-dimensional bin-packing model: exact multicriteria solution and computational complexity," Annals of Operations Research, Springer, vol. 251(1), pages 397-427, April.
    5. Silva, Elsa & Oliveira, José Fernando & Silveira, Tiago & Mundim, Leandro & Carravilla, Maria Antónia, 2023. "The Floating-Cuts model: a general and flexible mixed-integer programming model for non-guillotine and guillotine rectangular cutting problems," Omega, Elsevier, vol. 114(C).
    6. Felix Prause & Kai Hoppmann-Baum & Boris Defourny & Thorsten Koch, 2021. "The maximum diversity assortment selection problem," Mathematical Methods of Operations Research, Springer;Gesellschaft für Operations Research (GOR);Nederlands Genootschap voor Besliskunde (NGB), vol. 93(3), pages 521-554, June.
    7. Wei, Lijun & Oon, Wee-Chong & Zhu, Wenbin & Lim, Andrew, 2011. "A skyline heuristic for the 2D rectangular packing and strip packing problems," European Journal of Operational Research, Elsevier, vol. 215(2), pages 337-346, December.
    8. F. Parreño & R. Alvarez-Valdes & J. Oliveira & J. Tamarit, 2010. "A hybrid GRASP/VND algorithm for two- and three-dimensional bin packing," Annals of Operations Research, Springer, vol. 179(1), pages 203-220, September.
    9. Khanafer, Ali & Clautiaux, François & Talbi, El-Ghazali, 2010. "New lower bounds for bin packing problems with conflicts," European Journal of Operational Research, Elsevier, vol. 206(2), pages 281-288, October.
    10. Silva, Allyson & Coelho, Leandro C. & Darvish, Maryam & Renaud, Jacques, 2022. "A cutting plane method and a parallel algorithm for packing rectangles in a circular container," European Journal of Operational Research, Elsevier, vol. 303(1), pages 114-128.
    11. Jose M. Framinan & Paz Perez-Gonzalez & Victor Fernandez-Viagas, 2023. "An overview on the use of operations research in additive manufacturing," Annals of Operations Research, Springer, vol. 322(1), pages 5-40, March.
    12. Parreño, F. & Alvarez-Valdes, R., 2021. "Mathematical models for a cutting problem in the glass manufacturing industry," Omega, Elsevier, vol. 103(C).
    13. Schmid, Verena & Doerner, Karl F. & Laporte, Gilbert, 2013. "Rich routing problems arising in supply chain management," European Journal of Operational Research, Elsevier, vol. 224(3), pages 435-448.
    14. Bayliss, Christopher & Currie, Christine S.M. & Bennell, Julia A. & Martinez-Sykora, Antonio, 2021. "Queue-constrained packing: A vehicle ferry case study," European Journal of Operational Research, Elsevier, vol. 289(2), pages 727-741.
    15. Marco Antonio Boschetti & Lorenza Montaletti, 2010. "An Exact Algorithm for the Two-Dimensional Strip-Packing Problem," Operations Research, INFORMS, vol. 58(6), pages 1774-1791, December.
    16. Nestor M Cid-Garcia & Yasmin A Rios-Solis, 2020. "Positions and covering: A two-stage methodology to obtain optimal solutions for the 2d-bin packing problem," PLOS ONE, Public Library of Science, vol. 15(4), pages 1-22, April.
    17. Manuel Iori & Silvano Martello, 2010. "Routing problems with loading constraints," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 18(1), pages 4-27, July.
    18. Polyakovsky, Sergey & M'Hallah, Rym, 2009. "An agent-based approach to the two-dimensional guillotine bin packing problem," European Journal of Operational Research, Elsevier, vol. 192(3), pages 767-781, February.
    19. Nikolaus Furian & Siegfried Vössner, 2014. "A hybrid algorithm for constrained order packing," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 22(1), pages 157-186, March.
    20. Liu, Weimiao & Deng, Tianhu & Li, Jianbin, 2019. "Product packing and stacking under uncertainty: A robust approach," European Journal of Operational Research, Elsevier, vol. 277(3), pages 903-917.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:jomega:v:129:y:2024:i:c:s0305048324001051. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/375/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.