IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v76y2014icp559-571.html
   My bibliography  Save this article

Comparative analysis and evaluation of three crude oil vacuum distillation processes for process selection

Author

Listed:
  • Gu, Wugen
  • Huang, Yuqing
  • Wang, Kan
  • Zhang, Bingjian
  • Chen, Qinglin
  • Hui, Chi-Wai

Abstract

There exists three practicable crude oil vacuum distillation processes and different processes have a significant impact on material and energy performances, including product yield, economic potential, heat recovery and the efficiencies of recoverable energy and recoverable exergy. Process selection is an important and difficult task for designers with various targets since the material and energy performances of a process do not coordinate with each other. In this work, an approach with simultaneous considerations of material and energy performances is proposed to comparatively analyze and evaluate the three processes, in order to provide insights for designers to screen a suitable process and vacuum furnace outlet temperature. The approach is conducted in three steps. In the first step, a simulation model is rebuilt to obtain basic material and energy data. In the second step, comparative analyses and evaluations are performed to measure the material and energy performances of three process options under the same operating conditions. In the last step, the variations of the material and energy performances are further investigated to determine the vacuum furnace outlet temperature. The results indicate that the cycle process has the highest product yield and best economic potential but the lowest efficiencies of recoverable energy and recoverable exergy, while the drawn process has the highest efficiencies of recoverable energy and recoverable exergy but the worst economic potential. The results also demonstrate that the selection of a vacuum distillation process and the determination of the vacuum furnace outlet temperature play a critical role in designing a crude oil vacuum distillation process.

Suggested Citation

  • Gu, Wugen & Huang, Yuqing & Wang, Kan & Zhang, Bingjian & Chen, Qinglin & Hui, Chi-Wai, 2014. "Comparative analysis and evaluation of three crude oil vacuum distillation processes for process selection," Energy, Elsevier, vol. 76(C), pages 559-571.
    • Handle: RePEc:eee:energy:v:76:y:2014:i:c:p:559-571
    DOI: 10.1016/j.energy.2014.08.053
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054421400989X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2014.08.053?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Yufei & Feng, Xiao & Cai, Yan & Zhu, Maobin & Chu, Khim H., 2009. "Improving a process's efficiency by exploiting heat pockets in its heat exchange network," Energy, Elsevier, vol. 34(11), pages 1925-1932.
    2. Li, Huanan & Mu, Hailin & Zhang, Ming & Gui, Shusen, 2012. "Analysis of regional difference on impact factors of China’s energy – Related CO2 emissions," Energy, Elsevier, vol. 39(1), pages 319-326.
    3. Ghannadzadeh, Ali & Thery-Hetreux, Raphaële & Baudouin, Olivier & Baudet, Philippe & Floquet, Pascal & Joulia, Xavier, 2012. "General methodology for exergy balance in ProSimPlus® process simulator," Energy, Elsevier, vol. 44(1), pages 38-59.
    4. Marmolejo-Correa, Danahe & Gundersen, Truls, 2012. "A comparison of exergy efficiency definitions with focus on low temperature processes," Energy, Elsevier, vol. 44(1), pages 477-489.
    5. Szklo, Alexandre & Schaeffer, Roberto, 2007. "Fuel specification, energy consumption and CO2 emission in oil refineries," Energy, Elsevier, vol. 32(7), pages 1075-1092.
    6. Nguyen, Nghi & Demirel, Yaşar, 2010. "Retrofit of distillation columns in biodiesel production plants," Energy, Elsevier, vol. 35(4), pages 1625-1632.
    7. Rivero, Ricardo & Rendón, Consuelo & Gallegos, Salvador, 2004. "Exergy and exergoeconomic analysis of a crude oil combined distillation unit," Energy, Elsevier, vol. 29(12), pages 1909-1927.
    8. Liu, Xiaoyu & Chen, Dingjiang & Zhang, Wenjun & Qin, Weizhong & Zhou, Wenji & Qiu, Tong & Zhu, Bing, 2013. "An assessment of the energy-saving potential in China's petroleum refining industry from a technical perspective," Energy, Elsevier, vol. 59(C), pages 38-49.
    9. Nguyen, Nghi & Demirel, Yaşar, 2011. "Using thermally coupled reactive distillation columns in biodiesel production," Energy, Elsevier, vol. 36(8), pages 4838-4847.
    10. Lior, Noam & Zhang, Na, 2007. "Energy, exergy, and Second Law performance criteria," Energy, Elsevier, vol. 32(4), pages 281-296.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Gadalla, Mamdouh A. & Abdelaziz, Omar Y. & Kamel, Dina A. & Ashour, Fatma H., 2015. "A rigorous simulation-based procedure for retrofitting an existing Egyptian refinery distillation unit," Energy, Elsevier, vol. 83(C), pages 756-765.
    2. Gadalla, Mamdouh A., 2015. "A new graphical method for Pinch Analysis applications: Heat exchanger network retrofit and energy integration," Energy, Elsevier, vol. 81(C), pages 159-174.
    3. Zhang, Bing J. & Tang, Qiao Q. & Zhao, Yue & Chen, Yu Q. & Chen, Qing L. & Floudas, Christodoulos A., 2018. "Multi-level energy integration between units, plants and sites for natural gas industrial parks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 88(C), pages 1-15.
    4. Liu, K. & Zhang, B.J. & Zhang, Z.L. & Chen, Q.L., 2015. "A new double flash process and heat integration for better energy utilization of toluene disproportionation," Energy, Elsevier, vol. 89(C), pages 168-177.
    5. Khafaji, H.K. & Shahsavand, A. & Shooshtari, S. H. Rajaee, 2024. "Simultaneous optimization of crude oil refinery vacuum distillation column and corresponding ejector system," Energy, Elsevier, vol. 294(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Kim, Donghoi & Gundersen, Truls, 2020. "Use of exergy efficiency for the optimization of LNG processes with NGL extraction," Energy, Elsevier, vol. 197(C).
    2. Khalili-Garakani, Amirhossein & Ivakpour, Javad & Kasiri, Norollah, 2016. "Evolutionary synthesis of optimum light ends recovery unit with exergy analysis application," Applied Energy, Elsevier, vol. 168(C), pages 507-522.
    3. Silva, J.A.M. & Flórez-Orrego, D. & Oliveira, S., 2014. "An exergy based approach to determine production cost and CO2 allocation for petroleum derived fuels," Energy, Elsevier, vol. 67(C), pages 490-495.
    4. Silva, J.A.M. & Oliveira, S., 2014. "An exergy-based approach to determine production cost and CO2 allocation in refineries," Energy, Elsevier, vol. 67(C), pages 607-616.
    5. Sadeghifar, Hamidreza & Safe Kordi, Ali Akbar, 2011. "A new and applicable method to calculate mass and heat transfer coefficients and efficiency of industrial distillation columns containing structured packings," Energy, Elsevier, vol. 36(3), pages 1415-1423.
    6. Xu, Bowen & Lu, Shilei & Wang, Ran & Zhai, Xue & Fan, Minchao & Jia, Wei & Du, Haibing, 2021. "Exergy analysis and optimization of charging–discharging processes for cascaded latent heat storage system," Energy, Elsevier, vol. 223(C).
    7. Nguyen, Tuong-Van & Voldsund, Mari & Elmegaard, Brian & Ertesvåg, Ivar Ståle & Kjelstrup, Signe, 2014. "On the definition of exergy efficiencies for petroleum systems: Application to offshore oil and gas processing," Energy, Elsevier, vol. 73(C), pages 264-281.
    8. Rahimpour, M.R. & Mirvakili, A. & Paymooni, K., 2011. "A novel water perm-selective membrane dual-type reactor concept for Fischer–Tropsch synthesis of GTL (gas to liquid) technology," Energy, Elsevier, vol. 36(2), pages 1223-1235.
    9. Ling Xiong & Shaozhou Qi, 2018. "Financial Development And Carbon Emissions In Chinese Provinces: A Spatial Panel Data Analysis," The Singapore Economic Review (SER), World Scientific Publishing Co. Pte. Ltd., vol. 63(02), pages 447-464, March.
    10. Liu, X.G. & He, C. & He, C.C. & Chen, J.J. & Zhang, B.J. & Chen, Q.L., 2017. "A new retrofit approach to the absorption-stabilization process for improving energy efficiency in refineries," Energy, Elsevier, vol. 118(C), pages 1131-1145.
    11. Liu, Xingjian & Wang, Mingshu & Qiang, Wei & Wu, Kang & Wang, Xiaomi, 2020. "Urban form, shrinking cities, and residential carbon emissions: Evidence from Chinese city-regions," Applied Energy, Elsevier, vol. 261(C).
    12. Fernanda Guedes & Alexandre Szklo & Pedro Rochedo & Frédéric Lantz & Leticia Magalar & Eveline Maria Vásquez Arroyo, 2018. "Climate-Energy-Water Nexus in Brazilian Oil Refineries," Working Papers hal-03188594, HAL.
    13. Raúl Arango-Miranda & Robert Hausler & Rabindranarth Romero-López & Mathias Glaus & Sara Patricia Ibarra-Zavaleta, 2018. "An Overview of Energy and Exergy Analysis to the Industrial Sector, a Contribution to Sustainability," Sustainability, MDPI, vol. 10(1), pages 1-19, January.
    14. Xi Yang & Xiaoqian Xi & Shan Guo & Wanqi Lin & Xiangzhao Feng, 2018. "Carbon Mitigation Pathway Evaluation and Environmental Benefit Analysis of Mitigation Technologies in China’s Petrochemical and Chemical Industry," Energies, MDPI, vol. 11(12), pages 1-25, November.
    15. Aslambakhsh, Amir Hamzeh & Moosavian, Mohammad Ali & Amidpour, Majid & Hosseini, Mohammad & AmirAfshar, Saeedeh, 2018. "Global cost optimization of a mini-scale liquefied natural gas plant," Energy, Elsevier, vol. 148(C), pages 1191-1200.
    16. Waheed, M.A. & Oni, A.O. & Adejuyigbe, S.B. & Adewumi, B.A. & Fadare, D.A., 2014. "Performance enhancement of vapor recompression heat pump," Applied Energy, Elsevier, vol. 114(C), pages 69-79.
    17. Yanbin Li & Zhen Li & Min Wu & Feng Zhang & Gejirifu De, 2018. "Regional-Level Allocation of CO 2 Emission Permits in China: Evidence from the Boltzmann Distribution Method," Sustainability, MDPI, vol. 10(8), pages 1-16, July.
    18. Kangjuan Lv & Yu Cheng & Yousen Wang, 2021. "Does regional innovation system efficiency facilitate energy-related carbon dioxide intensity reduction in China?," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 23(1), pages 789-813, January.
    19. Feng, Zhiying & Tang, Wenhu & Niu, Zhewen & Wu, Qinghua, 2018. "Bi-level allocation of carbon emission permits based on clustering analysis and weighted voting: A case study in China," Applied Energy, Elsevier, vol. 228(C), pages 1122-1135.
    20. Modla, G. & Lang, P., 2013. "Heat pump systems with mechanical compression for batch distillation," Energy, Elsevier, vol. 62(C), pages 403-417.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:76:y:2014:i:c:p:559-571. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.