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Energy savings and heat efficiency in the paper industry: A case study of a corrugated board machine

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  • Bujak, J.

Abstract

The paper presents the improvement of energy management in a steam system used for corrugated board production. The system consists of a steam boiler (fired with natural gas), steam and condensate pipelines and a corrugated board production installation (steam consumer). In the existing system, the boiler works in unison with an open condensate tank. This tank is responsible for energy losses due to secondary steaming. Therefore, a system of a closed tank has been proposed to eliminate these energy losses. The coefficients of thermal performance and the energy losses in both cases (open and closed tank) are compared. The study shows that the losses of the closed steam system are always lower than those of the open system. The coefficient of performance could be increased by about 8% by the proposed modernization. The recovery of expenses for modernization should be very quick, taking place within a year.

Suggested Citation

  • Bujak, J., 2008. "Energy savings and heat efficiency in the paper industry: A case study of a corrugated board machine," Energy, Elsevier, vol. 33(11), pages 1597-1608.
    • Handle: RePEc:eee:energy:v:33:y:2008:i:11:p:1597-1608
    DOI: 10.1016/j.energy.2008.07.005
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    Citations

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    Cited by:

    1. Kruczek, Tadeusz, 2013. "Determination of annual heat losses from heat and steam pipeline networks and economic analysis of their thermomodernisation," Energy, Elsevier, vol. 62(C), pages 120-131.
    2. Hatamipour, M.S. & Fakhr Hoseini, S.M. & Tavakkoli, T. & Mehrkesh, A.H., 2010. "An energy-saving opportunity in producing lubricating oil using mixed-solventin simulated Rotary Disc Contacting (RDC) extraction tower," Energy, Elsevier, vol. 35(5), pages 2130-2133.
    3. Barma, M.C. & Saidur, R. & Rahman, S.M.A. & Allouhi, A. & Akash, B.A. & Sait, Sadiq M., 2017. "A review on boilers energy use, energy savings, and emissions reductions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 970-983.
    4. Bujak, Janusz, 2009. "Optimal control of energy losses in multi-boiler steam systems," Energy, Elsevier, vol. 34(9), pages 1260-1270.
    5. Akvile Lawrence & Patrik Thollander & Magnus Karlsson, 2018. "Drivers, Barriers, and Success Factors for Improving Energy Management in the Pulp and Paper Industry," Sustainability, MDPI, vol. 10(6), pages 1-35, June.
    6. Hansen, Kenneth & Connolly, David & Lund, Henrik & Drysdale, David & Thellufsen, Jakob Zinck, 2016. "Heat Roadmap Europe: Identifying the balance between saving heat and supplying heat," Energy, Elsevier, vol. 115(P3), pages 1663-1671.
    7. Fleiter, Tobias & Fehrenbach, Daniel & Worrell, Ernst & Eichhammer, Wolfgang, 2012. "Energy efficiency in the German pulp and paper industry – A model-based assessment of saving potentials," Energy, Elsevier, vol. 40(1), pages 84-99.
    8. Zou, Jing & Chang, Qing & Arinez, Jorge & Xiao, Guoxian, 2017. "Data-driven modeling and real-time distributed control for energy efficient manufacturing systems," Energy, Elsevier, vol. 127(C), pages 247-257.

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