IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v310y2024ics0360544224030287.html
   My bibliography  Save this article

Design of multi-cycle organic Rankine cycle systems for low-grade heat utilisation

Author

Listed:
  • Lee, Jui-Yuan
  • Chen, Po-Ling
  • Xie, Pei-Shan
  • Bandyopadhyay, Santanu

Abstract

Organic Rankine cycles (ORCs) facilitate the utilisation of low-grade heat sources (e.g., geothermal and industrial waste heat) for power generation, thereby improving energy efficiency in industrial processes and expanding the application of renewable energy. Using multiple ORCs instead of a single cycle provides more flexibility in heat integration and can increase the power output. This paper presents a mathematical model for designing multi-ORC systems; the design task involves the determination of ORC configurations and operating conditions whilst synthesising the associated heat exchanger network. Two case studies on geothermal and industrial waste heat ORC applications illustrate the developed optimisation formulation. In the geothermal case study, the maximum net power output for a single regenerative n-butane cycle can increase by 11.2 % as a result of optimising the ORC operating conditions. With two independent n-pentane cycles, a 7.6 % increase in the maximum net power output can be reached by optimising the ORC configurations. In the industrial waste heat case study, a 14.3 % increase in the maximum net power generation is found with a second n-butane cycle, and a further 5.7 % increase with a third. For comparison, the total annual cost and the payback period are also calculated in both case studies.

Suggested Citation

  • Lee, Jui-Yuan & Chen, Po-Ling & Xie, Pei-Shan & Bandyopadhyay, Santanu, 2024. "Design of multi-cycle organic Rankine cycle systems for low-grade heat utilisation," Energy, Elsevier, vol. 310(C).
    • Handle: RePEc:eee:energy:v:310:y:2024:i:c:s0360544224030287
    DOI: 10.1016/j.energy.2024.133252
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544224030287
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2024.133252?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Huang, Xiaojian & Lu, Pei & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Liang, Yingzong & Wang, Chao & Chen, Ying, 2020. "Synthesis and simultaneous MINLP optimization of heat exchanger network, steam Rankine cycle, and organic Rankine cycle," Energy, Elsevier, vol. 195(C).
    2. Sun, Xiaojing & Zhuang, Yu & Liu, Linlin & Dong, Yachao & Zhang, Lei & Du, Jian, 2022. "Multi-objective optimization of heat exchange network and thermodynamic cycles integrated system for cooling and power cogeneration," Applied Energy, Elsevier, vol. 321(C).
    3. Yu, Haoshui & Feng, Xiao & Wang, Yufei, 2015. "A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat," Energy, Elsevier, vol. 90(P1), pages 36-46.
    4. Liu, Qiang & Shen, Aijing & Duan, Yuanyuan, 2015. "Parametric optimization and performance analyses of geothermal organic Rankine cycles using R600a/R601a mixtures as working fluids," Applied Energy, Elsevier, vol. 148(C), pages 410-420.
    5. Emadi, Mohammad Ali & Chitgar, Nazanin & Oyewunmi, Oyeniyi A. & Markides, Christos N., 2020. "Working-fluid selection and thermoeconomic optimisation of a combined cycle cogeneration dual-loop organic Rankine cycle (ORC) system for solid oxide fuel cell (SOFC) waste-heat recovery," Applied Energy, Elsevier, vol. 261(C).
    6. Wang, Z.Q. & Zhou, N.J. & Guo, J. & Wang, X.Y., 2012. "Fluid selection and parametric optimization of organic Rankine cycle using low temperature waste heat," Energy, Elsevier, vol. 40(1), pages 107-115.
    7. Marty, Fabien & Serra, Sylvain & Sochard, Sabine & Reneaume, Jean-Michel, 2018. "Simultaneous optimization of the district heating network topology and the Organic Rankine Cycle sizing of a geothermal plant," Energy, Elsevier, vol. 159(C), pages 1060-1074.
    8. Desai, Nishith B. & Bandyopadhyay, Santanu, 2009. "Process integration of organic Rankine cycle," Energy, Elsevier, vol. 34(10), pages 1674-1686.
    9. Chu, Zheng & Zhang, Nan & Smith, Robin, 2022. "Modelling and integration of multi-parallel organic Rankine Cycles into total site," Energy, Elsevier, vol. 260(C).
    10. Yu, Haoshui & Feng, Xiao & Wang, Yufei & Biegler, Lorenz T. & Eason, John, 2016. "A systematic method to customize an efficient organic Rankine cycle (ORC) to recover waste heat in refineries," Applied Energy, Elsevier, vol. 179(C), pages 302-315.
    11. Kang, Lixia & Tang, Jianping & Liu, Yongzhong, 2020. "Optimal design of an organic Rankine cycle system considering the expected variations on heat sources," Energy, Elsevier, vol. 213(C).
    12. Yu, Haoshui & Eason, John & Biegler, Lorenz T. & Feng, Xiao, 2017. "Simultaneous heat integration and techno-economic optimization of Organic Rankine Cycle (ORC) for multiple waste heat stream recovery," Energy, Elsevier, vol. 119(C), pages 322-333.
    13. Kang, Lixia & Tang, Jianping & Liu, Yongzhong, 2021. "Optimal design of organic Rankine cycle system for multi-source waste heat recovery involving multi-period operation," Energy, Elsevier, vol. 235(C).
    14. Chen, Chaofan & Witte, Francesco & Tuschy, Ilja & Kolditz, Olaf & Shao, Haibing, 2022. "Parametric optimization and comparative study of an organic Rankine cycle power plant for two-phase geothermal sources," Energy, Elsevier, vol. 252(C).
    15. Dokl, Monika & Gomilšek, Rok & Čuček, Lidija & Abikoye, Ben & Kravanja, Zdravko, 2022. "Maximizing the power output and net present value of organic Rankine cycle: Application to aluminium industry," Energy, Elsevier, vol. 239(PE).
    16. Ji, Feng & Dong, Yachao & Sun, Xiaojing & Liu, Linlin & Du, Jian, 2022. "Industrial park heat integration considering centralized and distributed waste heat recovery cycle systems," Applied Energy, Elsevier, vol. 318(C).
    17. Liang, Zheng & Liang, Yingzong & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Wang, Chao & Chen, Ying, 2022. "Superstructure-based mixed-integer nonlinear programming framework for hybrid heat sources driven organic Rankine cycle optimization," Applied Energy, Elsevier, vol. 307(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yu, Haoshui & Gundersen, Truls & Feng, Xiao, 2018. "Process integration of organic Rankine cycle (ORC) and heat pump for low temperature waste heat recovery," Energy, Elsevier, vol. 160(C), pages 330-340.
    2. Kang, Lixia & Tang, Jianping & Liu, Yongzhong, 2020. "Optimal design of an organic Rankine cycle system considering the expected variations on heat sources," Energy, Elsevier, vol. 213(C).
    3. Chu, Zheng & Zhang, Nan & Smith, Robin, 2022. "Modelling and integration of multi-parallel organic Rankine Cycles into total site," Energy, Elsevier, vol. 260(C).
    4. Yu, Haoshui & Eason, John & Biegler, Lorenz T. & Feng, Xiao, 2017. "Simultaneous heat integration and techno-economic optimization of Organic Rankine Cycle (ORC) for multiple waste heat stream recovery," Energy, Elsevier, vol. 119(C), pages 322-333.
    5. Huang, Xiaojian & Lu, Pei & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Liang, Yingzong & Wang, Chao & Chen, Ying, 2020. "Synthesis and simultaneous MINLP optimization of heat exchanger network, steam Rankine cycle, and organic Rankine cycle," Energy, Elsevier, vol. 195(C).
    6. Kang, Lixia & Tang, Jianping & Liu, Yongzhong, 2021. "Optimal design of organic Rankine cycle system for multi-source waste heat recovery involving multi-period operation," Energy, Elsevier, vol. 235(C).
    7. Bamorovat Abadi, Gholamreza & Kim, Kyung Chun, 2017. "Investigation of organic Rankine cycles with zeotropic mixtures as a working fluid: Advantages and issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1000-1013.
    8. Liang, Zheng & Liang, Yingzong & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Wang, Chao & Chen, Ying, 2022. "Superstructure-based mixed-integer nonlinear programming framework for hybrid heat sources driven organic Rankine cycle optimization," Applied Energy, Elsevier, vol. 307(C).
    9. Satanphol, K. & Pridasawas, W. & Suphanit, B., 2017. "A study on optimal composition of zeotropic working fluid in an Organic Rankine Cycle (ORC) for low grade heat recovery," Energy, Elsevier, vol. 123(C), pages 326-339.
    10. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    11. Ayachi, Fadhel & Ksayer, Elias Boulawz & Neveu, Pierre & Zoughaib, Assaad, 2016. "Experimental investigation and modeling of a hermetic scroll expander," Applied Energy, Elsevier, vol. 181(C), pages 256-267.
    12. Liu, Chao & He, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2013. "The environmental impact of organic Rankine cycle for waste heat recovery through life-cycle assessment," Energy, Elsevier, vol. 56(C), pages 144-154.
    13. Li, Jian & Ge, Zhong & Duan, Yuanyuan & Yang, Zhen & Liu, Qiang, 2018. "Parametric optimization and thermodynamic performance comparison of single-pressure and dual-pressure evaporation organic Rankine cycles," Applied Energy, Elsevier, vol. 217(C), pages 409-421.
    14. Mohan, Sooraj & Dinesha, P. & Campana, Pietro Elia, 2022. "ANN-PSO aided selection of hydrocarbons as working fluid for low-temperature organic Rankine cycle and thermodynamic evaluation of optimal working fluid," Energy, Elsevier, vol. 259(C).
    15. Wang, Jiansheng & Diao, Mengzhen & Yue, Kaihong, 2017. "Optimization on pinch point temperature difference of ORC system based on AHP-Entropy method," Energy, Elsevier, vol. 141(C), pages 97-107.
    16. Yang, Fubin & Zhang, Hongguang & Song, Songsong & Bei, Chen & Wang, Hongjin & Wang, Enhua, 2015. "Thermoeconomic multi-objective optimization of an organic Rankine cycle for exhaust waste heat recovery of a diesel engine," Energy, Elsevier, vol. 93(P2), pages 2208-2228.
    17. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    18. Yu, Haoshui & Feng, Xiao & Wang, Yufei & Biegler, Lorenz T. & Eason, John, 2016. "A systematic method to customize an efficient organic Rankine cycle (ORC) to recover waste heat in refineries," Applied Energy, Elsevier, vol. 179(C), pages 302-315.
    19. Hongjin Wang & Hongguang Zhang & Fubin Yang & Songsong Song & Ying Chang & Chen Bei & Kai Yang, 2015. "Parametric Optimization of Regenerative Organic Rankine Cycle System for Diesel Engine Based on Particle Swarm Optimization," Energies, MDPI, vol. 8(9), pages 1-26, September.
    20. Hui-Xing, Zhai & Wei, Dong & Lin, Shi & Qing-Song, An & Sui-Lin, Wang & Bao-Lin, An, 2022. "Theoretical selection criteria of organic Rankine cycle form for different heat sources," Energy, Elsevier, vol. 238(PC).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:310:y:2024:i:c:s0360544224030287. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.