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Energy benchmarking of cement industry, based on Process Integration concepts

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  • Mirzakhani, M. Amin
  • Tahouni, Nassim
  • Panjeshahi, M. Hassan

Abstract

Cement industry is considered as an energy intensive industry, owing to the huge amount of heat consumed in pyro-process unit. There are many conventional methods around, which can be applied to carry out energy targeting in a cement production plant, including conceptual, mathematical or even hybrid. However, full application of these approaches would be time-consuming and costly. So, in this research, our attempt has been focused on development of a rapid approach for benchmarking of an existing plant with respect to energy consumption, and subsequently estimating an achievable scope for energy saving. To realize this goal, five different pyro-process units were simulated and then targeted using Pinch Analysis approach. Having done this conceptual analysis, the obtained results were mathematically correlated to shape a benchmarking model. The resulting model was also validated, in terms of accuracy, and was applied to other cement plants and showed an energy saving potential of up to 24%.

Suggested Citation

  • Mirzakhani, M. Amin & Tahouni, Nassim & Panjeshahi, M. Hassan, 2017. "Energy benchmarking of cement industry, based on Process Integration concepts," Energy, Elsevier, vol. 130(C), pages 382-391.
    • Handle: RePEc:eee:energy:v:130:y:2017:i:c:p:382-391
    DOI: 10.1016/j.energy.2017.04.085
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    References listed on IDEAS

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    Cited by:

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    2. Salvatori, Simone & Benedetti, Miriam & Bonfà, Francesca & Introna, Vito & Ubertini, Stefano, 2018. "Inter-sectorial benchmarking of compressed air generation energy performance: Methodology based on real data gathering in large and energy-intensive industrial firms," Applied Energy, Elsevier, vol. 217(C), pages 266-280.
    3. Livingston, Olga V. & Pulsipher, Trenton C. & Anderson, David M. & Vlachokostas, Alex & Wang, Na, 2018. "An analysis of utility meter data aggregation and tenant privacy to support energy use disclosure in commercial buildings," Energy, Elsevier, vol. 159(C), pages 302-309.
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    5. Kubule, Anna & Ločmelis, Kristaps & Blumberga, Dagnija, 2020. "Analysis of the results of national energy audit program in Latvia," Energy, Elsevier, vol. 202(C).

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