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Application of Machine Learning in Statistical Process Control Charts: A Survey and Perspective

In: Control Charts and Machine Learning for Anomaly Detection in Manufacturing

Author

Listed:
  • Phuong Hanh Tran

    (Dong A University)

  • Adel Ahmadi Nadi

    (Ferdowsi University of Mashhad
    University of Lille, ENSAIT, GEMTEX)

  • Thi Hien Nguyen

    (Dong A University
    Laboratoire AGM, UMR CNRS 8088, CY Cergy Paris Université)

  • Kim Duc Tran

    (Dong A University)

  • Kim Phuc Tran

    (University of Lille, ENSAIT, GEMTEX)

Abstract

Over the past decades, control charts, one of the essential tools in Statistical Process Control (SPC), have been widely implemented in manufacturing industries as an effective approach for Anomaly Detection (AD). Thanks to the development of technologies like the Internet of Things (IoT) and Artificial Intelligence (AI), Smart Manufacturing (SM) has become an important concept for expressing the end goal of digitization in manufacturing. However, SM requires a more automatic procedure with capabilities to deal with huge data from the continuous and simultaneous process. Hence, traditional control charts of SPC now find difficulties in reality activities including designing, pattern recognition, and interpreting stages. Machine Learning (ML) algorithms have emerged as powerful analytic tools and great assistance that can be integrating to control charts of SPC to solve these issues. Therefore, the purpose of this chapter is first to presents a survey on the applications of ML techniques in the stages of designing, pattern recognition, and interpreting of control charts respectively in SPC especially in the context of SM for AD. Second, difficulties and challenges in these areas are discussed. Third, perspectives of ML techniques-based control charts for AD in SM are proposed. Finally, a case study of an ML-based control chart for bearing failure AD is also provided in this chapter.

Suggested Citation

  • Phuong Hanh Tran & Adel Ahmadi Nadi & Thi Hien Nguyen & Kim Duc Tran & Kim Phuc Tran, 2022. "Application of Machine Learning in Statistical Process Control Charts: A Survey and Perspective," Springer Series in Reliability Engineering, in: Kim Phuc Tran (ed.), Control Charts and Machine Learning for Anomaly Detection in Manufacturing, pages 7-42, Springer.
  • Handle: RePEc:spr:ssrchp:978-3-030-83819-5_2
    DOI: 10.1007/978-3-030-83819-5_2
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    Cited by:

    1. Zulfiqar Ali & Sadia Qamar & Nasrulla Khan & Muhammad Faisal & Saad Sh. Sammen, 2023. "A New Regional Drought Index under X-bar Chart Based Weighting Scheme – The Quality Boosted Regional Drought Index (QBRDI)," Water Resources Management: An International Journal, Published for the European Water Resources Association (EWRA), Springer;European Water Resources Association (EWRA), vol. 37(5), pages 1895-1911, March.
    2. Ethel García & Rita Peñabaena-Niebles & Maria Jubiz-Diaz & Angie Perez-Tafur, 2022. "Concurrent Control Chart Pattern Recognition: A Systematic Review," Mathematics, MDPI, vol. 10(6), pages 1-31, March.
    3. Wilson Rojas-Preciado & Mauricio Rojas-Campuzano & Purificación Galindo-Villardón & Omar Ruiz-Barzola, 2023. "Control Chart T2Qv for Statistical Control of Multivariate Processes with Qualitative Variables," Mathematics, MDPI, vol. 11(12), pages 1-32, June.

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