Simulating combined SO2 and CO2 capture from combustion flue gas

The requirement to pre‐treat flue gas prior to the CO2 capture step is an economic challenge when using aqueous amine absorbents for capturing CO2 from coal‐fired power station flue gases. A potentially lower cost alternative is to combine the capture of both CO2 and SO2 from the flue gas into a single process, removing the requirement for the desulfurization pre‐treatment step. The CSIRO's CS‐Cap process uses a single aqueous amine absorbent to capture both of these acid gases from flue gas streams. This paper covers the initial simulation of this process applied to both brown and black coal flue gases. Removal of absorbed SO2 is achieved via reactive crystallization. This is simulated here using a ‘black box’ process, resulting in a K2SO4 product. Different operating conditions have been evaluated that increase the sulfate concentration of the absorbent in the SO2 capture section of the process, which is expected to increase the efficiency of the reactive crystallization step. This paper provides information on the absorption of SO2 into the amine solution, and heat and mass balances for the wider process. This information will be required for further detailed simulation of the reactive crystallization step, and economic evaluation of the CS‐Cap process. © 2019 Society of Chemical Industry and John Wiley & Sons, Ltd.