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Optimum reassignment of degrading components for non-repairable systems

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  • Xiaoyan Zhu
  • Yuqiang Fu
  • Tao Yuan

Abstract

The components in a system can degrade differently, due to the operational loads or environmental conditions, or both, in their positions being different. Therefore, reassignment of the functionally exchangeable components to the positions at appropriate time can increase system reliability and extend system lifetime. In this article, a new component reassignment problem is proposed, and a mixed binary nonlinear programming model is built to determine the optimal reassignment time and optimal reassignment of degrading components with the objective of maximizing system lifetime. The model integrates continuous optimization and combinatorial optimization, and provides a framework for optimizing the component reassignment decisions for various degradation models and system structures. Furthermore, the optimization model and analytical results are derived for k-out-of-n systems of linearly degrading components or exponentially degrading components. The analytical results reduce the complexity of solving the optimization model and are used to design an efficient solution method. Finally, numerical examples in a power supply system demonstrate applications of the optimization model and further provide managerial insights for the component reassignment problem of degrading components.

Suggested Citation

  • Xiaoyan Zhu & Yuqiang Fu & Tao Yuan, 2020. "Optimum reassignment of degrading components for non-repairable systems," IISE Transactions, Taylor & Francis Journals, vol. 52(3), pages 349-361, March.
    • Handle: RePEc:taf:uiiexx:v:52:y:2020:i:3:p:349-361
    DOI: 10.1080/24725854.2019.1628373
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    Citations

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    Cited by:

    1. Fu, Yuqiang & Zhu, Xiaoyan & Ma, Xiaoyang, 2020. "Optimum component reallocation and system replacement maintenance for a used system with increasing minimal repair cost," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    2. Fu, Yuqiang & Wang, Jun & Peng, Rui & Yang, Lechang & Meng, Xiaoyang, 2024. "Random-time component reallocation and system replacement policy with minimal repair," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    3. Fu, Yuqiang & Wang, Jun, 2022. "Optimum periodic maintenance policy of repairable multi-component system with component reallocation and system overhaul," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    4. Qiu, Siqi & Ming, Xinguo & Sallak, Mohamed & Lu, Jialiang, 2022. "A Birnbaum importance-based two-stage approach for two-type component assignment problems," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    5. Wang, Siqi & Zhao, Xian & Wu, Congshan & Wang, Xiaoyue, 2023. "Joint optimization of multi-stage component reassignment and preventive maintenance for balanced systems considering imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    6. Ma, Chenyang & Wang, Qiyu & Cai, Zhiqiang & Si, Shubin & Zhao, Jiangbin, 2021. "Component reassignment for reliability optimization of reconfigurable systems considering component degradation," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    7. Wang, Siqi & Zhao, Xian & Tian, Zhigang & Zuo, Ming J., 2021. "Optimum component reassignment for balanced systems with multi-state components operating in a shock environment," Reliability Engineering and System Safety, Elsevier, vol. 210(C).
    8. Uit Het Broek, Michiel A.J. & Teunter, Ruud H. & de Jonge, Bram & Veldman, Jasper, 2021. "Joint condition-based maintenance and load-sharing optimization for two-unit systems with economic dependency," European Journal of Operational Research, Elsevier, vol. 295(3), pages 1119-1131.
    9. Wang, Dan & Si, Shubin & Cai, Zhiqiang & Zhao, Jiangbin, 2021. "Reliability optimization of linear consecutive-k-out-of-n: F systems driven by reconfigurable importance," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    10. Fu, Yuqiang & Zhu, Xiaoyan, 2023. "A joint age-based system replacement and component reallocation maintenance policy: Optimization, analysis and resilience," Reliability Engineering and System Safety, Elsevier, vol. 235(C).
    11. Zhu, Xiaoyan & Hao, Yaqian, 2021. "Component rearrangement and system replacement for a system with stochastic degradation processes," Reliability Engineering and System Safety, Elsevier, vol. 213(C).

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