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Design of multi-component periodic maintenance programs with single-component models

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  • Joachim Arts
  • Rob Basten

Abstract

Capital assets, such as wind turbines and ships, require maintenance throughout their long lifetimes. Assets usually need to go offline to perform maintenance, and such downs can be either scheduled or unscheduled. Since different components in an asset have different maintenance policies, it is key to have a maintenance program in place that coordinates the maintenance policies of all components, to minimize costs associated with maintenance and downtime. Single-component maintenance policies have been developed for decades, but such policies do not usually allow coordination between different components within an asset. We study a periodic maintenance policy and a condition-based maintenance policy in which the scheduled downs can be coordinated between components. In both policies, we assume that at unscheduled downs, a minimal repair is performed to keep the unscheduled downtime as short as possible. Both policies can be evaluated exactly using renewal theory, and we show how these policies can be used as building blocks to design and optimize maintenance programs for multi-component assets.

Suggested Citation

  • Joachim Arts & Rob Basten, 2018. "Design of multi-component periodic maintenance programs with single-component models," IISE Transactions, Taylor & Francis Journals, vol. 50(7), pages 606-615, July.
    • Handle: RePEc:taf:uiiexx:v:50:y:2018:i:7:p:606-615
    DOI: 10.1080/24725854.2018.1437301
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    Cited by:

    1. Liu, Gehui & Chen, Shaokuan & Jin, Hua & Liu, Shuang, 2021. "Optimum opportunistic maintenance schedule incorporating delay time theory with imperfect maintenance," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    2. Azizi, Fariba & Salari, Nooshin, 2023. "A novel condition-based maintenance framework for parallel manufacturing systems based on bivariate birth/birth–death processes," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    3. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & Scarf, Philip A., 2021. "Inspection and replacement policy with a fixed periodic schedule," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    4. KarabaÄŸ, Oktay & Eruguz, Ayse Sena & Basten, Rob, 2020. "Integrated optimization of maintenance interventions and spare part selection for a partially observable multi-component system," Reliability Engineering and System Safety, Elsevier, vol. 200(C).
    5. C. Drent & S. Kapodistria & J. A. C. Resing, 2019. "Condition-based maintenance policies under imperfect maintenance at scheduled and unscheduled opportunities," Queueing Systems: Theory and Applications, Springer, vol. 93(3), pages 269-308, December.
    6. Xufeng Zhao & Mingchih Chen & Toshio Nakagawa, 2022. "Periodic replacement policies with shortage and excess costs," Annals of Operations Research, Springer, vol. 311(1), pages 469-487, April.
    7. Zhang, Fengxia & Liao, Haitao & Shen, Jingyuan & Ma, Yizhong, 2024. "Optimal maintenance over a finite time horizon for a system under imperfect inspection and dynamic working environment," Reliability Engineering and System Safety, Elsevier, vol. 246(C).
    8. Oakley, Jordan L. & Wilson, Kevin J. & Philipson, Pete, 2022. "A condition-based maintenance policy for continuously monitored multi-component systems with economic and stochastic dependence," Reliability Engineering and System Safety, Elsevier, vol. 222(C).
    9. Kivanç, İpek & Fecarotti, Claudia & Raassens, Néomie & van Houtum, Geert-Jan, 2024. "A scalable multi-objective maintenance optimization model for systems with multiple heterogeneous components and a finite lifespan," European Journal of Operational Research, Elsevier, vol. 315(2), pages 567-579.
    10. Pradipta Patra & U. Dinesh Kumar, 2024. "Availability contracts under hierarchical maintenance," Annals of Operations Research, Springer, vol. 340(1), pages 389-423, September.
    11. Yuri Merizalde & Luis Hernández-Callejo & Oscar Duque-Perez & Víctor Alonso-Gómez, 2019. "Maintenance Models Applied to Wind Turbines. A Comprehensive Overview," Energies, MDPI, vol. 12(2), pages 1-41, January.
    12. Ji, Ziguang & Chen, Yi & Ma, Xiaobing & Cai, Yikun & Yang, Li, 2024. "Hierarchical condition-based maintenance planning for corrosion process considering natural environmental impact," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    13. Castro, Inma T. & Basten, Rob J.I. & van Houtum, Geert-Jan, 2020. "Maintenance cost evaluation for heterogeneous complex systems under continuous monitoring," Reliability Engineering and System Safety, Elsevier, vol. 200(C).
    14. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    15. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.

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