A novel approach for predicting Lockout/Tagout safety procedures for smart maintenance strategies

This article presents an approach for predicting Lockout/Tagout (LOTO) procedure sheets, which are commonly used in the manufacturing industry to prevent premature equipment restart during maintenance. The prediction problem of energetic devices to lock from machine names is regarded as a multi-task classification problem. The dataset was obtained by processing LOTO sheets in Portable Document Format (PDF). The K-Nearest Neighbours (KNN), Random Forest (RF), and Deep Neural Network (DNN) algorithms were compared for this problem. The best prediction performance was achieved with the DNN method, with top-1 accuracies exceeding 63% and top-2 accuracies exceeding 90% for all devices. The sensitivity analysis conducted on the results indicates that the approach is robust and reliable, regardless of the industrial sector considered. In other words, the approach is not significantly affected by variations in the industry or its specific characteristics. These results suggest that the proposed approach can be used to assist workers in drafting LOTO sheets, and offers strong potential for concrete applications in safety management in the era of smart manufacturing.