Evaluating the scalability of reconfigurable manufacturing systems at the design phase

To face market volatility, reconfigurable manufacturing systems (RMS) aim to efficiently and cost-effectively react to changes. We focus on one characteristic of RMS: the scalability (ability to adapt the volume of throughput). In the literature, the only few indicators for scalability are not always formally defined and usually only consider a partial view of scalability. Moreover, most of them are actually more suited for the configuration planning rather than for the design. However, the design of the RMS has a high impact on its scalability. We propose the first combinatorial definition of this problem and a new measure to fully assess the scalability of a system at the design phase. This measure, based on a multi-objective approach, can assess the scalability of single-product manufacturing systems, analysing all configurations that it can implement. We present numerical experiments to compare this indicator with a state-of-the-art scalability indicator and with some classical production line design indicators, and we show that future research should focus on scalability as a specific criterion to optimise during the design of an RMS. In addition, the results obtained allow us to infer some managerial insights on the best levers to use when performing a reconfiguration for scalability purpose.