Author
Listed:
- Mingxing Li
- Daqiang Guo
- Ming Li
- Ting Qu
- George Q. Huang
Abstract
The widespread adoption of Industry 4.0 technologies is revolutionising how manufacturing operations are managed and done. This revolution drives manufacturing practitioners to reevaluate their current manufacturing planning and control (MPC) strategies to maintain global competitiveness. The production and intralogistics (PiL) operations within traditional MPC systems are organised separately, which results in inferior overall solutions. PiL operations in a single factory are inherently coupled and interact with each other throughout the entire process, which needs synchronous organisation and operations. This paper introduces a novel concept of operations twins (OT), with vertical twinning and horizontal twining, for achieving PiL synchronisation by leveraging Industry 4.0 technologies and innovative operations management strategies. An Internet-of-Things (IoT)-based vertical twinning method is developed for real-time object-level data collection and information-sharing between PiL. A horizontal twinning mechanism is proposed to support real-time coordination of production and intralogistics operations with real-time information-sharing. A numerical study is carried out, and the results show that OT outperforms the widely used static and dynamic methods regarding the overall stability and typical measures such as makespan, average manufacturing time, and average tardiness under different levels of uncertainties.
Suggested Citation
Mingxing Li & Daqiang Guo & Ming Li & Ting Qu & George Q. Huang, 2023.
"Operation twins: production-intralogistics synchronisation in Industry 4.0,"
International Journal of Production Research, Taylor & Francis Journals, vol. 61(15), pages 5193-5211, August.
Handle:
RePEc:taf:tprsxx:v:61:y:2023:i:15:p:5193-5211
DOI: 10.1080/00207543.2022.2098874
Download full text from publisher
As the access to this document is restricted, you may want to search for a different version of it.
Corrections
All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:taf:tprsxx:v:61:y:2023:i:15:p:5193-5211. See general information about how to correct material in RePEc.
If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.
We have no bibliographic references for this item. You can help adding them by using this form .
If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.
For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Chris Longhurst (email available below). General contact details of provider: http://www.tandfonline.com/TPRS20 .
Please note that corrections may take a couple of weeks to filter through
the various RePEc services.