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The impact of flexibility and redundancy on improving supply chain resilience to disruptions

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  • Masoud Kamalahmadi
  • Mansoor Shekarian
  • Mahour Mellat Parast

Abstract

This paper examines the relative impact on supply chain responsiveness of adding flexibility and redundancy. We seek to investigate the effectiveness of flexibility and redundancy in terms of minimising expected supply chain cost and maximizing expected service delivery when a supply chain is exposed to supplier and environmental disruptions. Compared to a supply chain that uses neither strategy and is exposed to supplier and environmental disruptions, both practices reduce expected lost sales, reduce expected total cost, and increase the expected service level. Our results show that the backup-suppliers practice is more effective than the flexible-suppliers practice, as measured by cost reduction and service-level improvement. In addition, we show that a hybrid practice created by adding some level of flexibility to a backup-suppliers practice is more desirable in terms of lowering pre-disruption investment, increasing the responsiveness of the supply chain, and lowering the expected total cost. Moreover, the result of the simulation shows that on average, the proposed stochastic model could decrease the company's total cost by 5.51%. It also shows that planning and investing in proactive demand management could decrease the company's total cost by 7.87%. Our findings provide insights into the contingencies that support implementation of each practice.

Suggested Citation

  • Masoud Kamalahmadi & Mansoor Shekarian & Mahour Mellat Parast, 2022. "The impact of flexibility and redundancy on improving supply chain resilience to disruptions," International Journal of Production Research, Taylor & Francis Journals, vol. 60(6), pages 1992-2020, March.
  • Handle: RePEc:taf:tprsxx:v:60:y:2022:i:6:p:1992-2020
    DOI: 10.1080/00207543.2021.1883759
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    Cited by:

    1. Shoufeng Ji & Pengyun Zhao & Tingting Ji, 2023. "A Hybrid Optimization Method for Sustainable and Flexible Design of Supply–Production–Distribution Network in the Physical Internet," Sustainability, MDPI, vol. 15(7), pages 1-34, April.
    2. Olga Gorbaneva & Guennady Ougolnitsky, 2022. "Sustainability of Intertwined Supply Networks: A Game-Theoretic Approach," Games, MDPI, vol. 13(3), pages 1-21, April.
    3. Alikhani, Reza & Ranjbar, Amirhossein & Jamali, Amir & Torabi, S. Ali & Zobel, Christopher W., 2023. "Towards increasing synergistic effects of resilience strategies in supply chain network design," Omega, Elsevier, vol. 116(C).
    4. Muruvvet Deniz Sezer & Melisa Ozbiltekin-Pala & Yigit Kazancoglu & Jose Arturo Garza-Reyes & Anil Kumar & Vikas Kumar, 2023. "Investigating the role of knowledge-based supply chains for supply chain resilience by graph theory matrix approach," Operations Management Research, Springer, vol. 16(3), pages 1220-1230, September.
    5. Weili Yin & Wenxue Ran, 2022. "Supply Chain Diversification, Digital Transformation, and Supply Chain Resilience: Configuration Analysis Based on fsQCA," Sustainability, MDPI, vol. 14(13), pages 1-14, June.
    6. Suwan Shen & Ray H. Chang & Karl Kim & Megan Julian, 2022. "Challenges to maintaining disaster relief supply chains in island communities: disaster preparedness and response in Honolulu, Hawai’i," Natural Hazards: Journal of the International Society for the Prevention and Mitigation of Natural Hazards, Springer;International Society for the Prevention and Mitigation of Natural Hazards, vol. 114(2), pages 1829-1855, November.
    7. Nikookar, Ethan & Gligor, David & Russo, Ivan, 2024. "Supply chain resilience: When the recipe is more important than the ingredients for managing supply chain disruptions," International Journal of Production Economics, Elsevier, vol. 272(C).
    8. Bhavya Sharma & Murari Lal Mittal & Gunjan Soni & Bharti Ramtiyal, 2023. "An Implementation Framework for Resiliency Assessment in a Supply Chain," Global Journal of Flexible Systems Management, Springer;Global Institute of Flexible Systems Management, vol. 24(4), pages 591-614, December.

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