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Joint decision of condition-based opportunistic maintenance and scheduling for multi-component production systems

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  • Jie Gan
  • Wenyu Zhang
  • Siyu Wang
  • Xiaohong Zhang

Abstract

In this study, system maintenance and production scheduling are jointly decided to solve the problems of resource idleness and time cost increase due to system maintenance in the processing of production scheduling. For the multi-component system with economic dependence, a joint strategy of condition-based maintenance and production scheduling is formulated, which includes opportunistic maintenance, preventive maintenance, and corrective maintenance. On this basis, a joint decision model is established to minimise the total weighted expected completion time. Subsequently, all possible maintenance requirements and their corresponding probabilities for the multi-component system in the entire production scheduling process are deduced via the deterioration state space partition modelling method. Furthermore, the stationary probability density function of the joint state of the system is derived, and its numerical solution method is provided. Finally, taking the KS5 adjustable multi-axis tapping machine as an example, numerical experiments are conducted to verify the efficacy of the proposed strategy and the established model. Comparisons with previous strategies using different numbers of components and scheduling job scales indicate that the joint decision model yields better results.

Suggested Citation

  • Jie Gan & Wenyu Zhang & Siyu Wang & Xiaohong Zhang, 2022. "Joint decision of condition-based opportunistic maintenance and scheduling for multi-component production systems," International Journal of Production Research, Taylor & Francis Journals, vol. 60(17), pages 5155-5175, September.
  • Handle: RePEc:taf:tprsxx:v:60:y:2022:i:17:p:5155-5175
    DOI: 10.1080/00207543.2021.1951447
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    Cited by:

    1. Zhou, Yu & Zheng, Ran, 2024. "Capacity-based daily maintenance optimization of urban bus with multi-objective failure priority ranking," Reliability Engineering and System Safety, Elsevier, vol. 244(C).
    2. Zhang, Wenyu & Zhang, Xiaohong & He, Shuguang & Zhao, Xing & He, Zhen, 2024. "Optimal condition-based maintenance policy for multi-component repairable systems with economic dependence in a finite-horizon," Reliability Engineering and System Safety, Elsevier, vol. 241(C).

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