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An analytical model taking feed rate effect into consideration for scallop height calculation in milling with torus-end cutter

Author

Listed:
  • Stéphane Segonds

    (Université Fédérale de Toulouse Midi-Pyrénées, Institut Clément Ader — CNRS UMR 5312 — UPS/INSA/Mines Albi/ISAE)

  • Philippe Seitier

    (Université Fédérale de Toulouse Midi-Pyrénées, Institut Clément Ader — CNRS UMR 5312 — UPS/INSA/Mines Albi/ISAE)

  • Cyril Bordreuil

    (Université de Montpellier - CC048)

  • Florian Bugarin

    (Université Fédérale de Toulouse Midi-Pyrénées, Institut Clément Ader — CNRS UMR 5312 — UPS/INSA/Mines Albi/ISAE)

  • Walter Rubio

    (Université Fédérale de Toulouse Midi-Pyrénées, Institut Clément Ader — CNRS UMR 5312 — UPS/INSA/Mines Albi/ISAE)

  • Jean-Max Redonnet

    (Université Fédérale de Toulouse Midi-Pyrénées, Institut Clément Ader — CNRS UMR 5312 — UPS/INSA/Mines Albi/ISAE)

Abstract

Feed rate effect on scallop height in complex surface milling by torus-end mill is rarely studied. In a previous paper, an analytical predictive model of scallop height based on transverse step over distance has been established. However, this model doesn’t take feed rate effect into consideration. In the present work an analytical expression of scallop height, including feed rate effect, is detailed in order to quantify feed rate effect and thus to estimate more precisely the surface quality. Then, an experimental validation is conducted, comparing the presented model predictions with experimental results. Actually, the share of the scallop height due to feed effect is highly dependent on the machining configuration. However, most of time, the feed effect on total scallop height values is far from being negligible.

Suggested Citation

  • Stéphane Segonds & Philippe Seitier & Cyril Bordreuil & Florian Bugarin & Walter Rubio & Jean-Max Redonnet, 2019. "An analytical model taking feed rate effect into consideration for scallop height calculation in milling with torus-end cutter," Journal of Intelligent Manufacturing, Springer, vol. 30(4), pages 1881-1893, April.
    • Handle: RePEc:spr:joinma:v:30:y:2019:i:4:d:10.1007_s10845-017-1360-0
    DOI: 10.1007/s10845-017-1360-0
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    References listed on IDEAS

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    1. S. Djebali & S. Segonds & J.M. Redonnet & W. Rubio, 2015. "Using the global optimisation methods to minimise the machining path length of the free-form surfaces in three-axis milling," International Journal of Production Research, Taylor & Francis Journals, vol. 53(17), pages 5296-5309, September.
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