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Short-Term Capacity Adjustment with Offline Production for a Flexible Manufacturing System under Abnormal Disturbances

Author

Listed:
  • Renato de Matta
  • Vernon Ning Hsu
  • Chang-Xue Feng

Abstract

Large production variations caused by abnormal disturbances can significantly reduce the production capacity of a flexible manufacturing system (FMS). To prevent production delays, short-term capacity adjustment strategies can be used to augment the capacity of the FMS, such as working overtime, using alternative tools that are suited for faster processing, and producing parts outside of the FMS. We propose a mixed integer programming (MIP) model to obtain an optimal production plan for a multi-machine FMS. Our model evaluates both the FMS loading decision and the effective use of short-term capacity adjustment strategies to minimize the total part production cost. We develop an iterative procedure to solve the model that uses the Lagrangian relaxation method for finding lower bounds and a Lagrangian heuristic for obtaining feasible solutions. The procedure exploits certain special structures found in the Lagrangian multipliers which enable us to obtain good solutions to reasonably large test problems quickly. Copyright Kluwer Academic Publishers 2001

Suggested Citation

  • Renato de Matta & Vernon Ning Hsu & Chang-Xue Feng, 2001. "Short-Term Capacity Adjustment with Offline Production for a Flexible Manufacturing System under Abnormal Disturbances," Annals of Operations Research, Springer, vol. 107(1), pages 83-100, October.
  • Handle: RePEc:spr:annopr:v:107:y:2001:i:1:p:83-100:10.1023/a:1014942830746
    DOI: 10.1023/A:1014942830746
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    Cited by:

    1. Sinem Buyuksaatci Kiris & Enes Eryarsoy & Selim Zaim & Dursun Delen, 2023. "An integrated approach for lean production using simulation and data envelopment analysis," Annals of Operations Research, Springer, vol. 320(2), pages 863-886, January.
    2. Chang Liu & Zhen Li & Jiafu Tang & Xuequn Wang & Ming-Jong Yao, 2022. "How SERU production system improves manufacturing flexibility and firm performance: an empirical study in China," Annals of Operations Research, Springer, vol. 316(1), pages 529-554, September.

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