IDEAS home Printed from https://ideas.repec.org/a/pal/jorsoc/v66y2015i12p2015-2024.html
   My bibliography  Save this article

Delay-time-based preventive maintenance modelling for a production plant: a case study in a steel mill

Author

Listed:
  • Fei Zhao

    (University of Science and Technology Beijing, Beijing, China)

  • Wenbin Wang

    (University of Science and Technology Beijing, Beijing, China
    Manchester Metropolitan University, Manchester, UK)

  • Rui Peng

    (University of Science and Technology Beijing, Beijing, China)

Abstract

This paper presents a case study of delay-time-based preventive maintenance (PM) modelling for a production plant system. Since production stoppages caused by waiting for raw materials provide windows to inspect and maintain the system, these production stoppages can be incorporated into the PM model. Considering the nature of different defects that can cause failures, two types of defects are modelled: small and large defects. Small defects are normally dealt with during production stoppages, but both small and large defects can be dealt with over a longer duration during PM. The parameters of the model are estimated using the maximum-likelihood method based on the real data. The model aims to find the optimal PM interval by minimizing the expected total downtime within an overhaul cycle. Management suggestions are also recommended.

Suggested Citation

  • Fei Zhao & Wenbin Wang & Rui Peng, 2015. "Delay-time-based preventive maintenance modelling for a production plant: a case study in a steel mill," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 66(12), pages 2015-2024, December.
    • Handle: RePEc:pal:jorsoc:v:66:y:2015:i:12:p:2015-2024
    as

    Download full text from publisher

    File URL: http://www.palgrave-journals.com/jors/journal/v66/n12/pdf/jors201520a.pdf
    File Function: Link to full text PDF
    Download Restriction: Access to full text is restricted to subscribers.
    File URL: http://www.palgrave-journals.com/jors/journal/v66/n12/full/jors201520a.html
    File Function: Link to full text HTML
    Download Restriction: Access to full text is restricted to subscribers.
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Gao, Kaiye & Peng, Rui & Qu, Li & Wu, Shaomin, 2020. "Jointly optimizing lot sizing and maintenance policy for a production system with two failure modes," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    2. Peng, Rui & Liu, Bin & Zhai, Qingqing & Wang, Wenbin, 2019. "Optimal maintenance strategy for systems with two failure modes," Reliability Engineering and System Safety, Elsevier, vol. 188(C), pages 624-632.
    3. Zahedi-Hosseini, Farhad & Scarf, Philip & Syntetos, Aris, 2017. "Joint optimisation of inspection maintenance and spare parts provisioning: a comparative study of inventory policies using simulation and survey data," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 306-316.
    4. Zhang, Fengxia & Shen, Jingyuan & Ma, Yizhong, 2020. "Optimal maintenance policy considering imperfect repairs and non-constant probabilities of inspection errors," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    5. Zhang, Fengxia & Liao, Haitao & Shen, Jingyuan & Ma, Yizhong, 2024. "Optimal maintenance over a finite time horizon for a system under imperfect inspection and dynamic working environment," Reliability Engineering and System Safety, Elsevier, vol. 246(C).
    6. Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 274(3), pages 966-977.
    7. Song Jiu, 2021. "A two-phase approach for integrating preventive maintenance with production and delivery in an unreliable coal mine," Journal of Heuristics, Springer, vol. 27(6), pages 991-1020, December.
    8. Qiu, Qingan & Cui, Lirong, 2019. "Optimal mission abort policy for systems subject to random shocks based on virtual age process," Reliability Engineering and System Safety, Elsevier, vol. 189(C), pages 11-20.
    9. Zhao, Xian & He, Zongda & Wu, Yaguang & Qiu, Qingan, 2022. "Joint optimization of condition-based performance control and maintenance policies for mission-critical systems," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    10. Arturo Realyvásquez-Vargas & Karina Cecilia Arredondo-Soto & Julio Blanco-Fernandez & Joanna Denisse Sandoval-Quintanilla & Emilio Jiménez-Macías & Jorge Luis García-Alcaraz, 2020. "Work Standardization and Anthropometric Workstation Design as an Integrated Approach to Sustainable Workplaces in the Manufacturing Industry," Sustainability, MDPI, vol. 12(9), pages 1-22, May.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:pal:jorsoc:v:66:y:2015:i:12:p:2015-2024. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    We have no bibliographic references for this item. You can help adding them by using this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.palgrave-journals.com/ .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.