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Simulation of capacity expansion and sequencing alternatives for a sheet metal producer

Author

Listed:
  • M M Arer

    (Middle East Technical University)

  • N E Ozdemirel

    (Middle East Technical University)

Abstract

We present a simulation case study carried out for a make-to-order aluminium sheet producer located in Istanbul, Turkey. We are concerned with a subsystem of the factory consisting of continuous casting, cold rolling, and annealing processes. Two simulation models are developed: (1) a combined model for studying the casting process only; (2) a discrete event model for comparing capacity expansion alternatives and order sequencing rules in the subsystem. Operational characteristics of the real system and past data are extensively analysed for modelling and validation purposes. Capacity expansion and sequencing alternatives are evaluated in an experimental design setting with the objectives of satisfying the demand, balancing the process loads, and keeping the work-in-process inventory under control.

Suggested Citation

  • M M Arer & N E Ozdemirel, 1999. "Simulation of capacity expansion and sequencing alternatives for a sheet metal producer," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 50(6), pages 596-607, June.
    • Handle: RePEc:pal:jorsoc:v:50:y:1999:i:6:d:10.1057_palgrave.jors.2600759
    DOI: 10.1057/palgrave.jors.2600759
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    Citations

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    Cited by:

    1. Goutam Dutta & Payal Apujani & Narain Gupta, 2016. "An Introduction to the Aluminium Industry and Survey of OR Applications in an Integrated Aluminium Plant," Working Papers id:11097, eSocialSciences.
    2. Apujani, Payal & Dutta, Goutam & Gupta, Narain, 2016. "An Introduction to the Aluminum Industry and Survey of OR Applications in an Integrated Aluminum Plant," IIMA Working Papers WP2016-03-50, Indian Institute of Management Ahmedabad, Research and Publication Department.
    3. Jahangirian, Mohsen & Eldabi, Tillal & Naseer, Aisha & Stergioulas, Lampros K. & Young, Terry, 2010. "Simulation in manufacturing and business: A review," European Journal of Operational Research, Elsevier, vol. 203(1), pages 1-13, May.

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