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Buffer Space Allocation in Automated Assembly Lines

Author

Listed:
  • J. MacGregor Smith

    (University of Massachusetts, Amherst, Massachusetts)

  • Sophia Daskalaki

    (University of Massachusetts, Amherst, Massachusetts)

Abstract

Automated assembly lines are modeled as finite open queueing networks and a heuristic for buffer space allocation within these lines is presented. The Expansion Method, an analytical technique for modeling finite open queueing networks and Powell's unconstrained optimization procedure are integrated in a design methodology, which evaluates alternative line topologies, system throughputs, and their optimal buffer sizes. The resulting design methodology is demonstrated for series, merging and splitting topologies of automated assembly lines with balanced and unbalanced service rates.

Suggested Citation

  • J. MacGregor Smith & Sophia Daskalaki, 1988. "Buffer Space Allocation in Automated Assembly Lines," Operations Research, INFORMS, vol. 36(2), pages 343-358, April.
  • Handle: RePEc:inm:oropre:v:36:y:1988:i:2:p:343-358
    DOI: 10.1287/opre.36.2.343
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    Citations

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    Cited by:

    1. H. S. R. Martins & F. R. B. Cruz & A. R. Duarte & F. L. P. Oliveira, 2019. "Modeling and optimization of buffers and servers in finite queueing networks," OPSEARCH, Springer;Operational Research Society of India, vol. 56(1), pages 123-150, March.
    2. Kerbache, Laoucine & Smith, J. MacGregor, 2000. "Multi-objective routing within large scale facilities using open finite queueing networks," European Journal of Operational Research, Elsevier, vol. 121(1), pages 105-123, February.
    3. Elisa Gebennini & Andrea Grassi & Cesare Fantuzzi, 2015. "The two-machine one-buffer continuous time model with restart policy," Annals of Operations Research, Springer, vol. 231(1), pages 33-64, August.
    4. Bakuli, David L. & MacGregor Smith, J., 1996. "Resource allocation in state-dependent emergency evacuation networks," European Journal of Operational Research, Elsevier, vol. 89(3), pages 543-555, March.
    5. Kirkavak, Nureddin & Dincer, Cemal, 1999. "The general behavior of pull production systems: The allocation problems," European Journal of Operational Research, Elsevier, vol. 119(2), pages 479-494, December.
    6. Gilberto Pérez-Lechuga & Francisco Venegas-Martínez & Marco A. Montufar-Benítez & Jaime Mora-Vargas, 2022. "On the Dynamics in Decoupling Buffers in Mass Manufacturing Lines: A Stochastic Approach," Mathematics, MDPI, vol. 10(10), pages 1-21, May.
    7. Azaron, Amir & Katagiri, Hideki & Kato, Kosuke & Sakawa, Masatoshi, 2006. "Modelling complex assemblies as a queueing network for lead time control," European Journal of Operational Research, Elsevier, vol. 174(1), pages 150-168, October.
    8. Subba Rao, S. & Gunasekaran, A. & Goyal, S. K. & Martikainen, T., 1998. "Waiting line model applications in manufacturing," International Journal of Production Economics, Elsevier, vol. 54(1), pages 1-28, January.
    9. Smith, J. MacGregor & Cruz, F.R.B. & van Woensel, T., 2010. "Topological network design of general, finite, multi-server queueing networks," European Journal of Operational Research, Elsevier, vol. 201(2), pages 427-441, March.
    10. Nahas, Nabil & Nourelfath, Mustapha & Gendreau, Michel, 2014. "Selecting machines and buffers in unreliable assembly/disassembly manufacturing networks," International Journal of Production Economics, Elsevier, vol. 154(C), pages 113-126.
    11. Mitchell, David H. & MacGregor Smith, J., 2001. "Topological network design of pedestrian networks," Transportation Research Part B: Methodological, Elsevier, vol. 35(2), pages 107-135, February.
    12. George Liberopoulos, 2020. "Comparison of optimal buffer allocation in flow lines under installation buffer, echelon buffer, and CONWIP policies," Flexible Services and Manufacturing Journal, Springer, vol. 32(2), pages 297-365, June.
    13. Andijani, A. A., 1998. "A multi-criterion approach for Kanban allocations," Omega, Elsevier, vol. 26(4), pages 483-493, August.
    14. Andijani, A. A. & Anwarul, M., 1997. "Manufacturing blocking discipline: A multi-criterion approach for buffer allocations," International Journal of Production Economics, Elsevier, vol. 51(3), pages 155-163, September.

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