IDEAS home Printed from https://ideas.repec.org/a/ids/ijmtma/v5y2003i5-6p563-578.html
   My bibliography  Save this article

Framework for a lean manufacturing planning system

Author

Listed:
  • Olugbenga O. Mejabi

Abstract

This paper presents a planning system for lean manufacturing and is applicable to a variety of manual and automated manufacturing operations. By defining a standard set of lean manufacturing metrics, our research sets up a framework for performance measurement and benchmarking. A financial cost of waste measure is developed from data on current performance levels, and the planning framework develops a lean scorecard that establishes the gap between current performance and desired stretch performance targets, to facilitate planning for closure of the performance gap. For planning, users select one or more of 14 standard lean manufacturing strategies ranging from Kanban or pull systems, to manufacturing cells. Each strategy can be implemented at a basic or comprehensive level. In addition, projected performance improvements are used to estimate the performance improvements for each of the metrics. Finally, a lean manufacturing cash flow summary is developed to show cost of waste, cost of lean implementation, and lean savings over a five-year period. Together, these cash flows make it possible to compute a Return on Investment (ROI) evaluation of the lean manufacturing expenditures.

Suggested Citation

  • Olugbenga O. Mejabi, 2003. "Framework for a lean manufacturing planning system," International Journal of Manufacturing Technology and Management, Inderscience Enterprises Ltd, vol. 5(5/6), pages 563-578.
  • Handle: RePEc:ids:ijmtma:v:5:y:2003:i:5/6:p:563-578
    as

    Download full text from publisher

    File URL: http://www.inderscience.com/link.php?id=3710
    Download Restriction: Access to full text is restricted to subscribers.
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Ahmad A. Mumani & Ghazi M. Magableh & Mahmoud Z. Mistarihi, 2022. "Decision making process in lean assessment and implementation: a review," Management Review Quarterly, Springer, vol. 72(4), pages 1089-1128, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:ids:ijmtma:v:5:y:2003:i:5/6:p:563-578. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    We have no bibliographic references for this item. You can help adding them by using this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sarah Parker (email available below). General contact details of provider: http://www.inderscience.com/browse/index.php?journalID=21 .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.