Waveform Prediction of Blade Tip-Timing Sensor Based on Kriging Model and Static Calibration Data

Blade tip clearance is an important parameter affecting the efficiency, stability, and safety of aero-engines. During the high-speed rotation of the blade, the blade tip clearance changes, which leads to changes in signal amplitude collected by the tip timing sensor. When the rotor is rotating at high speed, it is impractical to measure the tip-timing signal under each tip clearance. Aiming at the previous problems, a prediction method of blade tip-timing sensor waveform based on the combination of the Kriging model and static calibration data are proposed. The relationship between the output voltage of the tip timing sensor and the blade tip clearance and the angle of the blade tip cutting magnetic line is obtained by collecting the data of static calibration. Based on the collected static calibration experimental data and compared with the polynomial fit method and the RBF model, the accuracy of the Kriging model in predicting the waveform of the blade tip timing sensor was verified. The results show that the prediction accuracy of the Kriging model is basically the same as that of the RBF model, but the Kriging model has more advantages in predicting the waveform when the blade tip clearance is unknown. In contrast, the prediction accuracy of the polynomial fit is lower than that of the Kriging and RBF models, and the polynomial fit is prone to significant prediction errors.