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Stability Prediction of Milling Process with Variable Pitch Cutter

Author

Listed:
  • Gang Jin
  • Qichang Zhang
  • Shuying Hao
  • Qizhi Xie

Abstract

The use of variable pitch cutter is a known means to increase the stable limit depth of cut by disrupting the regenerative effect. In this paper, an improved semidiscretization algorithm is presented to predict the stability lobes for variable pitch cutters. Modeling efforts develop a straightforward analytical integral force model that can cover any case of piecewise continuous cutting regions regarding the helix angle. The proposed approach has been verified with the comparisons with prior works, time domain simulations, and cutting tests. In addition, the method is also applied to examine the effect of the tool geometries on the stability trends for variable pitch milling. Some new phenomena for certain combinations of parameters are shown and explained.

Suggested Citation

  • Gang Jin & Qichang Zhang & Shuying Hao & Qizhi Xie, 2013. "Stability Prediction of Milling Process with Variable Pitch Cutter," Mathematical Problems in Engineering, Hindawi, vol. 2013, pages 1-11, March.
    • Handle: RePEc:hin:jnlmpe:932013
    DOI: 10.1155/2013/932013
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    Cited by:

    1. Chong Tian & Taiyong Wang & Ying Tian, 2024. "The Prediction of Stability in the Time-Delayed Milling Process of Spiral Bevel Gears Based on an Improved Full-Discretization Method," Mathematics, MDPI, vol. 12(13), pages 1-9, July.
    2. Chigbogu Ozoegwu & Peter Eberhard, 2020. "Stability Analysis of Multi-Discrete Delay Milling with Helix Effects Using a General Order Full-Discretization Method Updated with a Generalized Integral Quadrature," Mathematics, MDPI, vol. 8(6), pages 1-19, June.

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