Case Study of Ultra-High-Performance Concrete with Urban Sludge Gasification Slag

This article, for the first time, investigates the potential of Sludge Gasification Slag (SGS), a byproduct of urban sewage sludge gasification, as a lightweight aggregate in ultra-high-performance concrete (UHPC), proposing a novel sustainable solution for the utilization of SGS. The UHPC mix design followed the modified Andreasen and Andersen model, incorporating pretreated SGS, cement, silica fume (SF), river sand, and a high-efficiency water-reducing agent. A total of eight experimental groups were developed, including five pre-wetted groups (I1–I5) and three dry groups (N1–N3), to evaluate the rheological and mechanical properties of UHPC. For the first time, this study combines scanning electron microscopy (SEM) and nitrogen adsorption techniques to investigate the interfacial transition zone (ITZ) and porosity of SGS-UHPC, providing insights into the influence of SGS on the matrix. The results show that SGS, due to its irregular particle shape and high water absorption capacity, negatively impacts the flowability of the fresh mix. However, when the SGS content reached 7.5%, the plastic viscosity of the UHPC mix peaked. Notably, after 28 days of curing, the compressive strength of the 5% pre-wetted SGS group exceeded that of the control group by 5%, indicating a time-dependent strength improvement. This enhancement is primarily attributed to the water release effect of SGS, which optimizes the ITZ and strengthens the overall matrix. The findings suggest that SGS, when used at dosages below 7.5%, can be effectively incorporated into UHPC, offering a promising, environmentally friendly alternative for sustainable construction applications.