IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i20p13563-d948164.html
   My bibliography  Save this article

The Integrated Production-Inventory-Routing Problem with Reverse Logistics and Remanufacturing: A Two-Phase Decomposition Heuristic

Author

Listed:
  • Zakaria Chekoubi

    (Laboratoire d’Innovation Durable et de Recherche Appliquée, Université Internationale d’Agadir—Universiapolis, Agadir 80000, Morocco
    Laboratoire de Génie Informatique, de Production et de Maintenance (EA 3096), 57070 Metz, France)

  • Wajdi Trabelsi

    (Laboratoire de Génie Informatique, de Production et de Maintenance (EA 3096), 57070 Metz, France
    ICN Business School, 54003 Nancy, France)

  • Nathalie Sauer

    (Laboratoire de Génie Informatique, de Production et de Maintenance (EA 3096), 57070 Metz, France
    UFR MIM, Université de Lorraine, 54000 Nancy, France)

  • Ilias Majdouline

    (Laboratoire d’Innovation Durable et de Recherche Appliquée, Université Internationale d’Agadir—Universiapolis, Agadir 80000, Morocco)

Abstract

Sustainable supply chains depend on three critical decisions: production, inventory management, and distribution with reverse flows. To achieve an effective level of operational performance, policymakers must consider all these decisions, especially in Closed-Loop Supply Chains (CLSCs) with remanufacturing option. In this research paper, we address the Integrated Production-Inventory-Routing Problem with Remanufacturing (IPIRP-R) of returned End-Of-Life (EOL) products. The aim behind solving this optimization problem is to minimize conjointly the total manufacturing, remanufacturing, setup, inventory, and routing costs over the planning horizon. A two-phase decomposition heuristic is developed to solve the model iteratively. Our study finds its originality in the fact of jointly optimizing the Capacitated Lot-Sizing Problem with Remanufacturing (CLSP-R) option and the Vehicle Routing Problem with Simultaneous Pick-up and Delivery (VRPSPD) in a single framework. Numerical results showed that our solution approach provides good solutions regarding small and medium-scale size instances under acceptable computational time, especially for problems occurring with significant manufacturing and remanufacturing costs under relatively low pickup requests.

Suggested Citation

  • Zakaria Chekoubi & Wajdi Trabelsi & Nathalie Sauer & Ilias Majdouline, 2022. "The Integrated Production-Inventory-Routing Problem with Reverse Logistics and Remanufacturing: A Two-Phase Decomposition Heuristic," Sustainability, MDPI, vol. 14(20), pages 1-30, October.
    • Handle: RePEc:gam:jsusta:v:14:y:2022:i:20:p:13563-:d:948164
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/20/13563/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/2071-1050/14/20/13563/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Roland Geyer & Luk N. Van Wassenhove & Atalay Atasu, 2007. "The Economics of Remanufacturing Under Limited Component Durability and Finite Product Life Cycles," Management Science, INFORMS, vol. 53(1), pages 88-100, January.
    2. Troncoso, Juan J. & Garrido, Rodrigo A., 2005. "Forestry production and logistics planning: an analysis using mixed-integer programming," Forest Policy and Economics, Elsevier, vol. 7(4), pages 625-633, May.
    3. Gregory A. DeCroix, 2006. "Optimal Policy for a Multiechelon Inventory System with Remanufacturing," Operations Research, INFORMS, vol. 54(3), pages 532-543, June.
    4. Chiang, Wen-Chyuan & Russell, Robert & Xu, Xiaojing & Zepeda, David, 2009. "A simulation/metaheuristic approach to newspaper production and distribution supply chain problems," International Journal of Production Economics, Elsevier, vol. 121(2), pages 752-767, October.
    5. Gerald Brown & Joseph Keegan & Brian Vigus & Kevin Wood, 2001. "The Kellogg Company Optimizes Production, Inventory, and Distribution," Interfaces, INFORMS, vol. 31(6), pages 1-15, December.
    6. Atalay Atasu & Miklos Sarvary & Luk N. Van Wassenhove, 2008. "Remanufacturing as a Marketing Strategy," Management Science, INFORMS, vol. 54(10), pages 1731-1746, October.
    7. Pedro L. Miranda & Reinaldo Morabito & Deisemara Ferreira, 2018. "Optimization model for a production, inventory, distribution and routing problem in small furniture companies," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 26(1), pages 30-67, April.
    8. Iassinovskaia, Galina & Limbourg, Sabine & Riane, Fouad, 2017. "The inventory-routing problem of returnable transport items with time windows and simultaneous pickup and delivery in closed-loop supply chains," International Journal of Production Economics, Elsevier, vol. 183(PB), pages 570-582.
    9. Xuanjing Fang & Yanan Du & Yuzhuo Qiu, 2017. "Reducing Carbon Emissions in a Closed-Loop Production Routing Problem with Simultaneous Pickups and Deliveries under Carbon Cap-and-Trade," Sustainability, MDPI, vol. 9(12), pages 1-15, November.
    10. Maroua Nouiri & Abdelghani Bekrar & Damien Trentesaux, 2020. "An energy-efficient scheduling and rescheduling method for production and logistics systems†," International Journal of Production Research, Taylor & Francis Journals, vol. 58(11), pages 3263-3283, June.
    11. Yossiri Adulyasak & Jean-François Cordeau & Raf Jans, 2014. "Optimization-Based Adaptive Large Neighborhood Search for the Production Routing Problem," Transportation Science, INFORMS, vol. 48(1), pages 20-45, February.
    12. N. Absi & C. Archetti & S. Dauzère-Pérès & D. Feillet, 2015. "A Two-Phase Iterative Heuristic Approach for the Production Routing Problem," Transportation Science, INFORMS, vol. 49(4), pages 784-795, November.
    13. Van Buer, Michael G. & Woodruff, David L. & Olson, Rick T., 1999. "Solving the medium newspaper production/distribution problem," European Journal of Operational Research, Elsevier, vol. 115(2), pages 237-253, June.
    14. Qiu, Yuzhuo & Qiao, Jun & Pardalos, Panos M., 2017. "A branch-and-price algorithm for production routing problems with carbon cap-and-trade," Omega, Elsevier, vol. 68(C), pages 49-61.
    15. Noor Hasnah Moin & Titi Yuliana, 2015. "Three-Phase Methodology Incorporating Scatter Search for Integrated Production, Inventory, and Distribution Routing Problem," Mathematical Problems in Engineering, Hindawi, vol. 2015, pages 1-11, July.
    16. Yossiri Adulyasak & Jean-François Cordeau & Raf Jans, 2015. "Benders Decomposition for Production Routing Under Demand Uncertainty," Operations Research, INFORMS, vol. 63(4), pages 851-867, August.
    17. Shuang, Yan & Diabat, Ali & Liao, Yi, 2019. "A stochastic reverse logistics production routing model with emissions control policy selection," International Journal of Production Economics, Elsevier, vol. 213(C), pages 201-216.
    18. Yiqiang Zhang & Hussam Alshraideh & Ali Diabat, 2018. "A stochastic reverse logistics production routing model with environmental considerations," Annals of Operations Research, Springer, vol. 271(2), pages 1023-1044, December.
    19. Boudia, M. & Prins, C., 2009. "A memetic algorithm with dynamic population management for an integrated production-distribution problem," European Journal of Operational Research, Elsevier, vol. 195(3), pages 703-715, June.
    20. Yossiri Adulyasak & Jean-François Cordeau & Raf Jans, 2014. "Formulations and Branch-and-Cut Algorithms for Multivehicle Production and Inventory Routing Problems," INFORMS Journal on Computing, INFORMS, vol. 26(1), pages 103-120, February.
    21. Masoud Chitsaz & Jean-François Cordeau & Raf Jans, 2019. "A Unified Decomposition Matheuristic for Assembly, Production, and Inventory Routing," INFORMS Journal on Computing, INFORMS, vol. 31(1), pages 134-152, February.
    22. Chandra, Pankaj & Fisher, Marshall L., 1994. "Coordination of production and distribution planning," European Journal of Operational Research, Elsevier, vol. 72(3), pages 503-517, February.
    23. Thomas, Douglas J. & Griffin, Paul M., 1996. "Coordinated supply chain management," European Journal of Operational Research, Elsevier, vol. 94(1), pages 1-15, October.
    24. R. Canan Savaskan & Shantanu Bhattacharya & Luk N. Van Wassenhove, 2004. "Closed-Loop Supply Chain Models with Product Remanufacturing," Management Science, INFORMS, vol. 50(2), pages 239-252, February.
    25. Li, Yantong & Chu, Feng & Chu, Chengbin & Zhu, Zhanguo, 2019. "An efficient three-level heuristic for the large-scaled multi-product production routing problem with outsourcing," European Journal of Operational Research, Elsevier, vol. 272(3), pages 914-927.
    26. Sıla Çetinkaya & Halit Üster & Gopalakrishnan Easwaran & Burcu Baris Keskin, 2009. "An Integrated Outbound Logistics Model for Frito-Lay: Coordinating Aggregate-Level Production and Distribution Decisions," Interfaces, INFORMS, vol. 39(5), pages 460-475, October.
    27. F. Fumero & C. Vercellis, 1999. "Synchronized Development of Production, Inventory, and Distribution Schedules," Transportation Science, INFORMS, vol. 33(3), pages 330-340, August.
    28. Darvish, Maryam & Archetti, Claudia & Coelho, Leandro C., 2019. "Trade-offs between environmental and economic performance in production and inventory-routing problems," International Journal of Production Economics, Elsevier, vol. 217(C), pages 269-280.
    29. Yuan Qu & Jonathan F. Bard, 2015. "A Branch-and-Price-and-Cut Algorithm for Heterogeneous Pickup and Delivery Problems with Configurable Vehicle Capacity," Transportation Science, INFORMS, vol. 49(2), pages 254-270, May.
    30. Avci, Mustafa & Yildiz, Seyda Topaloglu, 2019. "A matheuristic solution approach for the production routing problem with visit spacing policy," European Journal of Operational Research, Elsevier, vol. 279(2), pages 572-588.
    31. Qiu, Yuzhuo & Ni, Ming & Wang, Liang & Li, Qinqin & Fang, Xuanjing & Pardalos, Panos M., 2018. "Production routing problems with reverse logistics and remanufacturing," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 111(C), pages 87-100.
    32. Russell, Robert A., 2017. "Mathematical programming heuristics for the production routing problem," International Journal of Production Economics, Elsevier, vol. 193(C), pages 40-49.
    33. Nadjib Brahimi & Tarik Aouam, 2016. "Multi-item production routing problem with backordering: a MILP approach," International Journal of Production Research, Taylor & Francis Journals, vol. 54(4), pages 1076-1093, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Yinggui Zhang & Lining Sheng, 2023. "Optimization of Simultaneous Pickup and Delivery Vehicle Routing with Three-Dimensional Balanced Loading Constraints," Sustainability, MDPI, vol. 15(11), pages 1-20, June.
    2. Sungyong Choi, 2023. "Special Issue on Advances in Operations and Supply Chain Management with Sustainability Considerations," Sustainability, MDPI, vol. 15(6), pages 1-4, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Qiu, Yuzhuo & Ni, Ming & Wang, Liang & Li, Qinqin & Fang, Xuanjing & Pardalos, Panos M., 2018. "Production routing problems with reverse logistics and remanufacturing," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 111(C), pages 87-100.
    2. Xuanjing Fang & Yanan Du & Yuzhuo Qiu, 2017. "Reducing Carbon Emissions in a Closed-Loop Production Routing Problem with Simultaneous Pickups and Deliveries under Carbon Cap-and-Trade," Sustainability, MDPI, vol. 9(12), pages 1-15, November.
    3. Alvarez, Aldair & Miranda, Pedro & Rohmer, S.U.K., 2022. "Production routing for perishable products," Omega, Elsevier, vol. 111(C).
    4. Manousakis, Eleftherios G. & Kasapidis, Grigoris A. & Kiranoudis, Chris T. & Zachariadis, Emmanouil E., 2022. "An infeasible space exploring matheuristic for the Production Routing Problem," European Journal of Operational Research, Elsevier, vol. 298(2), pages 478-495.
    5. Avci, Mustafa & Yildiz, Seyda Topaloglu, 2019. "A matheuristic solution approach for the production routing problem with visit spacing policy," European Journal of Operational Research, Elsevier, vol. 279(2), pages 572-588.
    6. Neves-Moreira, Fábio & Almada-Lobo, Bernardo & Cordeau, Jean-François & Guimarães, Luís & Jans, Raf, 2019. "Solving a large multi-product production-routing problem with delivery time windows," Omega, Elsevier, vol. 86(C), pages 154-172.
    7. Qiu, Yuzhuo & Zhou, Dan & Du, Yanan & Liu, Jie & Pardalos, Panos M. & Qiao, Jun, 2021. "The two-echelon production routing problem with cross-docking satellites," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 147(C).
    8. Li, Yantong & Chu, Feng & Chu, Chengbin & Zhu, Zhanguo, 2019. "An efficient three-level heuristic for the large-scaled multi-product production routing problem with outsourcing," European Journal of Operational Research, Elsevier, vol. 272(3), pages 914-927.
    9. Li, Yantong & Chu, Feng & Côté, Jean-François & Coelho, Leandro C. & Chu, Chengbin, 2020. "The multi-plant perishable food production routing with packaging consideration," International Journal of Production Economics, Elsevier, vol. 221(C).
    10. Schenekemberg, Cleder M. & Scarpin, Cassius T. & Pécora, José E. & Guimarães, Thiago A. & Coelho, Leandro C., 2021. "The two-echelon production-routing problem," European Journal of Operational Research, Elsevier, vol. 288(2), pages 436-449.
    11. Hrabec, Dušan & Hvattum, Lars Magnus & Hoff, Arild, 2022. "The value of integrated planning for production, inventory, and routing decisions: A systematic review and meta-analysis," International Journal of Production Economics, Elsevier, vol. 248(C).
    12. Pedro L. Miranda & Reinaldo Morabito & Deisemara Ferreira, 2018. "Optimization model for a production, inventory, distribution and routing problem in small furniture companies," TOP: An Official Journal of the Spanish Society of Statistics and Operations Research, Springer;Sociedad de Estadística e Investigación Operativa, vol. 26(1), pages 30-67, April.
    13. Qiu, Yuzhuo & Qiao, Jun & Pardalos, Panos M., 2019. "Optimal production, replenishment, delivery, routing and inventory management policies for products with perishable inventory," Omega, Elsevier, vol. 82(C), pages 193-204.
    14. Shuang, Yan & Diabat, Ali & Liao, Yi, 2019. "A stochastic reverse logistics production routing model with emissions control policy selection," International Journal of Production Economics, Elsevier, vol. 213(C), pages 201-216.
    15. Qiu, Yuzhuo & Qiao, Jun & Pardalos, Panos M., 2017. "A branch-and-price algorithm for production routing problems with carbon cap-and-trade," Omega, Elsevier, vol. 68(C), pages 49-61.
    16. Lei, Jieyu & Che, Ada & Van Woensel, Tom, 2024. "Collection-disassembly-delivery problem of disassembly centers in a reverse logistics network," European Journal of Operational Research, Elsevier, vol. 313(2), pages 478-493.
    17. Yiqiang Zhang & Hussam Alshraideh & Ali Diabat, 2018. "A stochastic reverse logistics production routing model with environmental considerations," Annals of Operations Research, Springer, vol. 271(2), pages 1023-1044, December.
    18. Russell, Robert A., 2017. "Mathematical programming heuristics for the production routing problem," International Journal of Production Economics, Elsevier, vol. 193(C), pages 40-49.
    19. Yossiri Adulyasak & Jean-François Cordeau & Raf Jans, 2014. "Optimization-Based Adaptive Large Neighborhood Search for the Production Routing Problem," Transportation Science, INFORMS, vol. 48(1), pages 20-45, February.
    20. Hu, Weihong & Toriello, Alejandro & Dessouky, Maged, 2018. "Integrated inventory routing and freight consolidation for perishable goods," European Journal of Operational Research, Elsevier, vol. 271(2), pages 548-560.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:20:p:13563-:d:948164. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.