IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v14y2022i13p8071-d853947.html
   My bibliography  Save this article

Investigation of the Impact Resistance Behavior of Customized Hair Clipper Comb Fabricated by Fused Deposition Modeling

Author

Listed:
  • Uzair Ali

    (Department of Mechanical Engineering, National University of Sciences and Technology, Islamabad 44000, Pakistan)

  • Hasan Aftab Saeed

    (Department of Mechanical Engineering, National University of Sciences and Technology, Islamabad 44000, Pakistan)

  • Bilal Anjum Ahmed

    (Department of Mechanical Engineering, National University of Sciences and Technology, Islamabad 44000, Pakistan)

  • Sajid Ullah Butt

    (Department of Mechanical Engineering, National University of Sciences and Technology, Islamabad 44000, Pakistan)

  • Rehan Khan

    (Department of Mechanical Engineering, National University of Sciences and Technology, Islamabad 44000, Pakistan)

Abstract

This study consists of the development of a hair clipper comb finite element (FE) model, impact test analysis on the FE model, fabrication of the product using commercially available materials, followed by physical impact testing of the comb. Moreover, microscopic examination of the combs was performed to analyze the quality of the product and correlate the defects with the failure mechanism. The 3D model of comb for a Philips hair clipper was developed using ONSHAPE software, followed by a design study to understand the impact resistance of the product. The design study was performed using finite element analysis (FEA) explicit dynamic module, where two hair clipper comb designs, one with a solid body and the other with a shell were subjected to drop test simulation in two orientations: leg and head drop. Two readily available 3D printable plastic materials, Acrylonitrile Butadiene Styrene (ABS) and Polylactic acid (PLA) were selected for the FEA simulation while the comb was subjected to free fall from a height of 5 ft (1.67 m). The comb was dropped in two orientations: the head drop configuration and the leg drop configuration. For all combinations, the maximum stresses generated as a result of impact were noted and experiments performed to validate the simulation results. The four models were fabricated using fused deposition modeling (FDM) technique and were manually dropped from the same height. In line with the simulated results, models prepared from PLA material failed upon the impact while ABS samples having a comparatively better impact resistance sustained the impact without failure. Finally, fracture surface morphologies of the failed PLA component and the surface of ABS in as-printed condition were analyzed using Scanning Electron Microscopy (SEM). Based on the obtained results, the shell model made of ABS material turns out to be the most suitable choice out of all the designs considered.

Suggested Citation

  • Uzair Ali & Hasan Aftab Saeed & Bilal Anjum Ahmed & Sajid Ullah Butt & Rehan Khan, 2022. "Investigation of the Impact Resistance Behavior of Customized Hair Clipper Comb Fabricated by Fused Deposition Modeling," Sustainability, MDPI, vol. 14(13), pages 1-16, July.
  • Handle: RePEc:gam:jsusta:v:14:y:2022:i:13:p:8071-:d:853947
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/14/13/8071/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/14/13/8071/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Md. Aslam Hossain & Altynay Zhumabekova & Suvash Chandra Paul & Jong Ryeol Kim, 2020. "A Review of 3D Printing in Construction and its Impact on the Labor Market," Sustainability, MDPI, vol. 12(20), pages 1-21, October.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Berns, John P. & Jia, Yankun & Gondo, Maria, 2022. "Crowdfunding success in sustainability-oriented projects: An exploratory examination of the crowdfunding of 3D printers," Technology in Society, Elsevier, vol. 71(C).
    2. Syed Mujeeb & Manideep Samudrala & Bhagyashri A. Lanjewar & Ravijanya Chippagiri & Muralidhar Kamath & Rahul V. Ralegaonkar, 2023. "Development of Alkali-Activated 3D Printable Concrete: A Review," Energies, MDPI, vol. 16(10), pages 1-21, May.
    3. Rajesh Singh & Anita Gehlot & Shaik Vaseem Akram & Lovi Raj Gupta & Manoj Kumar Jena & Chander Prakash & Sunpreet Singh & Raman Kumar, 2021. "Cloud Manufacturing, Internet of Things-Assisted Manufacturing and 3D Printing Technology: Reliable Tools for Sustainable Construction," Sustainability, MDPI, vol. 13(13), pages 1-20, June.
    4. Ahmed M. Ghaithan & Yasser Alshammakhi & Awsan Mohammed & Khwaja Mateen Mazher, 2023. "Integrated Impact of Circular Economy, Industry 4.0, and Lean Manufacturing on Sustainability Performance of Manufacturing Firms," IJERPH, MDPI, vol. 20(6), pages 1-19, March.
    5. Hao Lu & Qin Zhang & Qinghong Cui & Yuanyuan Luo & Pardis Pishdad-Bozorgi & Xiancun Hu, 2021. "How Can Information Technology Use Improve Construction Labor Productivity? An Empirical Analysis from China," Sustainability, MDPI, vol. 13(10), pages 1-13, May.
    6. Ahsan Waqar & Idris Othman & Juan Carlos Pomares, 2023. "Impact of 3D Printing on the Overall Project Success of Residential Construction Projects Using Structural Equation Modelling," IJERPH, MDPI, vol. 20(5), pages 1-25, February.
    7. Finn G. Feldmann, 2022. "Towards Lean Automation in Construction—Exploring Barriers to Implementing Automation in Prefabrication," Sustainability, MDPI, vol. 14(19), pages 1-22, October.
    8. Narinder Singh & Francesco Colangelo & Ilenia Farina, 2023. "Sustainable Non-Conventional Concrete 3D Printing—A Review," Sustainability, MDPI, vol. 15(13), pages 1-42, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:14:y:2022:i:13:p:8071-:d:853947. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.