Research on Drilling Response Characteristics of Two-Wing PDC Bit

Research on drilling response characteristics of two-wing polycrystalline diamond compact (PDC) bit in different rocks is an important way to further understand the mechanism of rock-breaking, improve drilling efficiency, and identify the rock formation interfaces in coal mines. However, the research on the drilling response characteristics of two-wing PDC bits is relatively rare due to the harsh environment in coal mines. In this study, a series of two-wing PDC bits were used to drill in sandstone and sandy mudstone to study the response characteristic of sound pressure level, displacement curves, longitudinal vibration, and rock cuttings size. The collected data were processed by MATLAB based on the 3σ principle. The cuttings were collected through a newly designed cuttings collection device. The experimental results show that the sound pressure level and the longitudinal vibration are larger when drilling in the higher strength sandstone, which is opposite to the cuttings particles and the penetration rate. The reduction of drilling efficiency is more obvious when drilling in sandstone with a worn bit. Therefore, drilling efficiency can be improved by optimizing the bit structure so that the broken rock blocks flow out of the anchor holes as early as possible to avoid being broken into cuttings.