Production of Synthetic Carbonate Rocks Using Limestone Mining Waste: Mineralogical, Petrophysical and Geomechanical Characterization

Carbonate rocks are important for the petroleum industry, as they contribute significantly to hydrocarbon reserves, although their analysis is complex due to the high cost of core sampling and their high heterogeneity; for this, synthetic rocks aim to provide relatively homogeneous samples with analogous characteristics to natural rocks. In this research, synthetic carbonate rocks were produced by mixing a fixed ratio between limestone powder, obtained from limestone mining waste, and epoxy resin as a cementing material, using compaction energy for consolidation. The work aimed to produce homogeneous samples with high strength, reproducing the intergranular pore system for future applications in rock–fluid interaction analysis. The characteristics and structure of the samples were investigated through X-ray computed microtomography, petrographic images, petrophysical, chemical and geomechanical tests. Results showed a direct increasing relationship between porosity and permeability and a tendency for mechanical strength (UCS) to decrease with increasing porosity. When compared with the natural carbonate rocks, these presented similarities in their mechanical properties and petrophysical measurements, showing that the methodology can be considered as an alternative for the obtention of a realistic material that can be used for future experiments regarding rock mechanics and rock–fluid interaction for prediction of carbonate rocks’ behavior.