Eliminating Stick-Slip Vibrations in Drill-Strings with a Dual-Loop Control Strategy Optimised by the CRO-SL Algorithm

Friction-induced stick-slip vibrations are one of the major causes for down-hole drill-string failures. Consequently, several nonlinear models and control approaches have been proposed to solve this problem. This work proposes a dual-loop control strategy. The inner loop damps the vibration of the system, eliminating the limit cycle due to nonlinear friction. The outer loop achieves the desired velocity with a fast time response. The optimal tuning of the control parameters is carried out with a multi-method ensemble meta-heuristic, the Coral Reefs Optimisation algorithm with Substrate Layer (CRO-SL). It is an evolutionary-type algorithm that combines different search strategies within a single population, obtaining a robust, high-performance algorithm to tackle hard optimisation problems. An application example based on a real nonlinear dynamics model of a drill-string illustrates that the controller optimised by the CRO-SL achieves excellent performance in terms of stick-slip vibrations cancellation, fast time response, robustness to system parameter uncertainties and chattering phenomenon prevention.