Investigating Behavior of Slider–Crank Mechanisms with Bearing Failures Using Vibration Analysis Techniques

This study focuses on investigating the behavior of slider–crank mechanisms with different bearing failures using a vibration analysis technique. The reliability and lifespan of bearings are crucial for such mechanisms, which convert rotary motion to reciprocating motion. Previous research primarily addressed ball-bearing failures, neglecting needle bearings due to their specific applications. To bridge this gap, our experimental setup integrated both roller and ball bearings within a slider–crank mechanism. Vibration data were collected during normal operation, as well as under failure conditions of the ball and roller bearings. By analyzing the vibration signatures during simultaneous multiple failures, we gained insights into the nature of vibrations in the system. Furthermore, a mathematical model based on Hertzian contact was employed to calculate the theoretical frequency of ball bearings; however, due to the variable motion of the needle bearing, a novel mathematical model was proposed to estimate the defective impulse frequency, considering the inter-impact time between two impacts. The experimental results were compared with the healthy crank mechanism setup to draw meaningful conclusions. This research contributes to a comprehensive understanding of bearing failures in slider–crank mechanisms and provides valuable insights for designing reliable and long-lasting systems.