IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v8y2015i11p12362-13095d59004.html
   My bibliography  Save this article

Selection of Cutting Inserts in Dry Machining for Reducing Energy Consumption and CO 2 Emissions

Author

Listed:
  • Rosario Domingo

    (Departamento de Ingeniería de Construcción y Fabricación, Universidad Nacional de Educación a Distancia (UNED), C/Juan del Rosal 12, Madrid 28040, Spain)

  • Marta María Marín

    (Departamento de Ingeniería de Construcción y Fabricación, Universidad Nacional de Educación a Distancia (UNED), C/Juan del Rosal 12, Madrid 28040, Spain)

  • Juan Claver

    (Departamento de Ingeniería de Construcción y Fabricación, Universidad Nacional de Educación a Distancia (UNED), C/Juan del Rosal 12, Madrid 28040, Spain)

  • Roque Calvo

    (Departamento de Ingeniería Mecánica, Química y Diseño Industrial, Universidad Politécnica de Madrid, Ronda de Valencia 3, Madrid 28012, Spain)

Abstract

Manufacturing processes are responsible for climate change due to the emissions produced as result of energy consumption. This paper analyzes the influence of the cutting conditions and the characteristics of cutting tools on the energy required in machining processes and the carbon dioxide equivalent (CO 2 -eq) emissions generated per material removed ratio (MRR) in an effort to define common criteria for using cutting inserts in a sustainable manner. Consequently, four cutting inserts were evaluated during the turning of Ti6Al4V alloy. An experimental and statistical methodology that combined the orthogonal array L36, the signal-to-noise ratio under the “small is better” criterion of Taguchi, and a multifactor analysis of variance was used. The effects of the geometry, material and coating of the tool and the cutting conditions on the energy and the carbon footprint during the manufacturing process were analyzed. The results show that a high tool cutting length and a high cutting depth are significant common factors, whereas the coating-cutting depth and cutting length-cutting speed are significant common interactions for both the energy/MRR ratio and the CO 2 -eq emissions/MRR ratio, and the coating-cutting speed exhibits a significant interaction for emissions. The outcomes show that the lifespan of the tool has little influence on the total emissions, at the time that the methodology is able to identify the most appropriate manner to calculate energy.

Suggested Citation

  • Rosario Domingo & Marta María Marín & Juan Claver & Roque Calvo, 2015. "Selection of Cutting Inserts in Dry Machining for Reducing Energy Consumption and CO 2 Emissions," Energies, MDPI, vol. 8(11), pages 1-15, November.
    • Handle: RePEc:gam:jeners:v:8:y:2015:i:11:p:12362-13095:d:59004
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/8/11/12362/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/8/11/12362/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Marc A. Rosen, 2013. "Engineering and Sustainability: Attitudes and Actions," Sustainability, MDPI, vol. 5(1), pages 1-15, January.
    2. Xian-Chun Tan & Yan-Yan Wang & Bai-He Gu & Ze-Kun Mu & Can Yang, 2011. "Improved Methods for Production Manufacturing Processes in Environmentally Benign Manufacturing," Energies, MDPI, vol. 4(9), pages 1-19, September.
    3. Qiang Zhai & Huajun Cao & Xiang Zhao & Chris Yuan, 2011. "Cost Benefit Analysis of Using Clean Energy Supplies to Reduce Greenhouse Gas Emissions of Global Automotive Manufacturing," Energies, MDPI, vol. 4(10), pages 1-17, September.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Rosario Domingo & Beatriz De Agustina & Marta M. Marín, 2018. "A Multi-Response Optimization of Thrust Forces, Torques, and the Power of Tapping Operations by Cooling Air in Reinforced and Unreinforced Polyamide PA66," Sustainability, MDPI, vol. 10(3), pages 1-14, March.
    2. Shun Jia & Qingwen Yuan & Wei Cai & Qinghe Yuan & Conghu Liu & Jingxiang Lv & Zhongwei Zhang, 2018. "Establishment of an Improved Material-Drilling Power Model to Support Energy Management of Drilling Processes," Energies, MDPI, vol. 11(8), pages 1-16, August.
    3. Shun Jia & Qinghe Yuan & Dawei Ren & Jingxiang Lv, 2017. "Energy Demand Modeling Methodology of Key State Transitions of Turning Processes," Energies, MDPI, vol. 10(4), pages 1-19, April.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Shun Jia & Qinghe Yuan & Dawei Ren & Jingxiang Lv, 2017. "Energy Demand Modeling Methodology of Key State Transitions of Turning Processes," Energies, MDPI, vol. 10(4), pages 1-19, April.
    2. Shih-Chieh Huang & Shang-Lien Lo & Yen-Ching Lin, 2013. "To Re-Explore the Causality between Barriers to Renewable Energy Development: A Case Study of Wind Energy," Energies, MDPI, vol. 6(9), pages 1-24, August.
    3. Emanuele Leporelli & Giovanni Santi, 2019. "From Psychology of Sustainability to Sustainability of Urban Spaces: Promoting a Primary Prevention Approach for Well-Being in the Healthy City Designing. A Waterfront Case Study in Livorno," Sustainability, MDPI, vol. 11(3), pages 1-18, February.
    4. Teresa Nogueira & Rui Castro & José Magano, 2023. "Engineering Students Education in Sustainability: The Moderating Role of Emotional Intelligence," Sustainability, MDPI, vol. 15(6), pages 1-14, March.
    5. Giovanni Santi & Emanuele Leporelli & Michele Di Sivo, 2019. "Improving Sustainability in Architectural Research: Biopsychosocial Requirements in the Design of Urban Spaces," Sustainability, MDPI, vol. 11(6), pages 1-14, March.
    6. Mohamed Abubakr & Adel T. Abbas & Italo Tomaz & Mahmoud S. Soliman & Monis Luqman & Hussien Hegab, 2020. "Sustainable and Smart Manufacturing: An Integrated Approach," Sustainability, MDPI, vol. 12(6), pages 1-19, March.
    7. Kragt, M.E. & Gibson, F.L. & Maseyk, F. & Wilson, K.A., 2016. "Public willingness to pay for carbon farming and its co-benefits," Ecological Economics, Elsevier, vol. 126(C), pages 125-131.
    8. Giovanni Santi & Angelo Bertolazzi & Emanuele Leporelli & Umberto Turrini & Giorgio Croatto, 2020. "Green Systems Integrated to the Building Envelope: Strategies and Technical Solution for the Italian Case," Sustainability, MDPI, vol. 12(11), pages 1-18, June.
    9. Aneesh A. Chand & Kushal A. Prasad & Kabir A. Mamun & Krishneel R. Sharma & Kritish K. Chand, 2019. "Adoption of Grid-Tie Solar System at Residential Scale," Clean Technol., MDPI, vol. 1(1), pages 1-8, August.
    10. Yousuf, I. & Ghumman, A.R. & Hashmi, H.N. & Kamal, M.A., 2014. "Carbon emissions from power sector in Pakistan and opportunities to mitigate those," Renewable and Sustainable Energy Reviews, Elsevier, vol. 34(C), pages 71-77.
    11. Sungchul Kim & Dongsik Jang & Sunghae Jun & Sangsung Park, 2015. "A Novel Forecasting Methodology for Sustainable Management of Defense Technology," Sustainability, MDPI, vol. 7(12), pages 1-17, December.
    12. Shuya Wu & Arash Farnoosh & Yingdan Mei, 2022. "Non-Linear Distance Decay Effects of Clean Energy Facilities in Housing Rental and Sale Markets: Evidence from Hydrogen Refueling Stations," Working Papers hal-03898758, HAL.
    13. Aistė Diržytė & Aidas Perminas, 2020. "Nature-Related Cognitive Schemas and Self-Reported Psychological Flourishing," Sustainability, MDPI, vol. 12(10), pages 1-19, May.
    14. Nugent, Daniel & Sovacool, Benjamin K., 2014. "Assessing the lifecycle greenhouse gas emissions from solar PV and wind energy: A critical meta-survey," Energy Policy, Elsevier, vol. 65(C), pages 229-244.
    15. Riccardo Squatrito & Filippo Sgroi & Salvatore Tudisca & Anna Maria Di Trapani & Riccardo Testa, 2014. "Post Feed-in Scheme Photovoltaic System Feasibility Evaluation in Italy: Sicilian Case Studies," Energies, MDPI, vol. 7(11), pages 1-19, November.
    16. Alessandra Caggiano & Adelaide Marzano & Roberto Teti, 2016. "Sustainability Enhancement of a Turbine Vane Manufacturing Cell through Digital Simulation-Based Design," Energies, MDPI, vol. 9(10), pages 1-16, September.
    17. Vasiliki Zepatou & Maria Loizidou & Archontoula Chaloulakou & Nicolas Spyrellis, 2016. "School Facilities and Sustainability-Related Concepts: A Study of Hellenic Secondary School Principals’, Teachers’, Pupils’ and Parents’ Responses," Sustainability, MDPI, vol. 8(4), pages 1-28, March.
    18. Sangsung Park & Seung-Joo Lee & Sunghae Jun, 2015. "A Network Analysis Model for Selecting Sustainable Technology," Sustainability, MDPI, vol. 7(10), pages 1-16, September.
    19. Wei Wei & Yile Liang & Feng Liu & Shengwei Mei & Fang Tian, 2014. "Taxing Strategies for Carbon Emissions: A Bilevel Optimization Approach," Energies, MDPI, vol. 7(4), pages 1-18, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:8:y:2015:i:11:p:12362-13095:d:59004. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.