High-Precision Rotor Position Fitting Method of Permanent Magnet Synchronous Machine Based on Hall-Effect Sensors

The high-performance vector control technology of permanent magnet synchronous machines (PMSMs) relies on high-precision rotor position. The Hall-effect sensor has the advantages of low cost, simple installation, and strong anti-interference ability. However, it can only provide six discrete rotor angles in an electrical cycle, which makes high-precision vector control of PMSMs difficult. Hence, to obtain the necessary rotor position of PMSMs, a rotor position fitting method combining the Hall signal and machine flux information is proposed. Firstly, the rotor position signal output by the Hall-effect sensors is used to calibrate and update the stator flux obtained under pure integration. Then, based on the corrected stator flux and its relationship with current and angle, the rotor position and speed are obtained. Experimental verification shows that the rotor position observer combining Hall signal and flux information can reduce the initial value bias and integral drift caused by traditional average speed method hysteresis and pure integration method calculation of flux and can quickly and accurately track and estimate the rotor position, achieving high-performance vector control of PMSMs.