Influence of the Processing Conditions on the Rheology and Heat of Decomposition of Solution Processed Hybrid Nanocomposites and Implication to Sustainable Energy Storage

This study investigates the properties of solution-processed hybrid polyimide (PI) nanocomposites containing a variety of nanofillers, including polyaniline copolymer-modified clay (PNEA), nanographene sheets (NGSs), and carbon nanotube sheets (CNT-PVDFs). Through a series of experiments, the flow behavior of poly(amic acid) (PAA) solution and PAA suspension containing polyaniline copolymer-modified clay (PNEA) is determined as a function of the shear rate, processing temperature, and polymerization time. It is shown that the neat PAA solution exhibits a complex rheological behavior ranging from shear thickening to Newtonian behavior with increasing shear rate and testing temperature. The presence of modified clay in PAA solution significantly reduced the viscosity of PAA. Differential scanning calorimetry (DSC) analysis showed that polyimide–nanographene sheet (PI NGS) nanocomposites processed at a high spindle speed (100 rpm) have lower total heat of decomposition, which is indicative of improved fire retardancy. The effect of processing temperature on the specific capacitance of a polyimide–CNT-PVDF composite containing electrodeposited polypyrrole is determined using cyclic voltammetry (CV). It is shown that the hybrid composite working electrode material processed at 90 °C produces a remarkably higher overall stored charge when compared to the composite electrode material processed at 250 °C. Consequently, the specific capacitance obtained at a scan rate of 5 mV/s for the hybrid nanocomposite processed at 90 °C is around 858 F/g after one cycle, which is about 6.3 times higher than the specific capacitance of 136 F/g produced by the hybrid nanocomposite processed at 250 °C. These findings show that the properties of the hybrid nanocomposites are remarkably influenced by the processing conditions and highlight the need for process optimization.