Effect of Thickness on the Breakdown Characteristics of Organic Insulation Materials under Microsecond Pulse Voltage

Thickness affects the electrical breakdown strength (E BD ) of insulation materials, and the variation of E BD with thickness (d) is an important basis for insulation design. In this paper, the effect of d on three kinds of organic insulation materials (OIMs), namely polymethyl methacrylate (PMMA), polyetheretherketone (PEEK), and polyethylene terephthalate (PET), on their breakdown characteristics under microsecond pulse voltage (MSPV) was studied, and a breakdown probability prediction model was established based on Weibull distribution. The breakdown mechanisms of the OIMs under MSPV were also discussed. The results showed that the E BD of all three materials decreased with increasing d. The relationship between characteristic E BD and d all satisfied the inverse power model, and their inverse power coefficients were all close to 1/2.3, which was much larger than 1/8 for that under nanosecond pulse voltage. A general breakdown probability prediction model of the OIMs was established by combining the Weibull distribution and β = 2.3 so as to guide engineering design in the absence of basic test data under MSPV. The breakdown mechanism of the OIMs under MSPV was an energy-related composite physical breakdown mechanism, which was verified by analysis of energy accumulation characteristics and experimental evidence of the little influence of pulse width on E BD under MSPV. The research results lay the foundation for the insulation design and further study on the breakdown modeling of OIM under MSPV.