Experimental Study of Impingement Effusion-Cooled Double-Wall Combustor Liners: Thermal Analysis

A new experimental study is presented for a combustor with a double-wall cooling design. The inner wall at the hot gas side features effusion cooling with 7-7-7 laidback fan-shaped holes, and the outer wall at the cold side features an impingement hole pattern with circular holes. Data have been acquired to assess the thermal and aerodynamic behavior of the setup using a new, scaled up, engine-similar test rig. Similarity includes Reynolds, Nusselt, and Biot numbers for hot gas and coolant flow. Different geometrical setups are studied by varying the cavity height between the two walls and the relative alignment of the two hole patterns at several different blowing ratios. This article focuses on the thermal performance of the setup. The temperature data are acquired using two infrared systems on either side of the effusion wall specimen. In addition to cooling effectiveness evaluations, finite element simulations are performed, yielding the locally resolved wall heat fluxes. Results are presented for three cavity heights and two longitudinal specimen alignments. The results show that the hot gas side total cooling effectiveness can achieve values as high as 90% and is mainly influenced by the effusion coverage. Impingement cooling has a small influence on overall effectiveness, and the area of influence is mainly located upstream where effusion cooling is not built up completely. The analyzed geometric variations show a major influence on cavity flow and impingement heat transfer. Small cavities lead to constrained flow and high local Nusselt numbers, while larger cavities show more equalized Nusselt number distributions. A present misalignment shows especially high influence at small cavity heights. The largest cavity height, in general, showed a decrease in heat transfer due to reduced jet momentum.