Topology Selection and Parametric Design of Electromagnetic Vibration Energy Harvesters by Combining FEA-in-the-Loop and Analytical Approaches

Electromagnetic energy harvesters have been used to capture low-frequency vibration energy of large machines such as diesel generators. The structure of an electromagnetic energy harvester is either planar or tubular. Past research efforts focus on optimally designing each structure separately. An objective comparison between the two structures is necessary in order to decide which structure is advantageous. When comparing the structures, the design variations such as magnetization patterns and the use of yokes must also be considered. In this study, extensive comparisons are made covering all possible topologies of an electromagnetic energy harvester. A bench mark harvester is defined and the parameters that produce maximum output power are identified for each topology. It is found that the tubular harvesters generally produce larger output power than the planar counterparts. The largest output power is generated by the tubular harvester with a Halbach magnetization pattern (94.7 mW). The second best is the tubular harvester with axial magnetization pattern (79.1 mW) when moving yokes are inserted between permanent magnets for flux concentration. When cost is of primary concern, the tubular harvester with axial pattern may become a best option.