Thermophilic Co-Fermentation of Wood Wastes and High in Nitrogen Animal Manures into Bio-Methane with the Aid of Fungi and its Potential in the USA

A novel process is proposed whereby wood wastes from forest tree mortalities and improved forest management are co-digested with high in nitrogen content animal manures to yield bio-methane along with nitrogen, phosphorous, and potassium bio-fertilizers. The process mimics the well-known wood conversion to methane process in lower termites but relies on thermophilic fungi, bacteria, and archaea instead. It is based on the modified state-of-the art two-step, hyperthermophilic (70 °C) hydrolysis and thermophilic (55 °C) fermentation, dry (30% TS), anaerobic digestion technology with a high organic loading and shortened retention time. The process is augmented with the thermophilic fermentation of carbon dioxide in the biogas into secondary bio-methane by employing hydrogen produced via wind-powered electrolysis. The entire process comprised of five distinct steps is designated as “Wood to Methane 3 + 2”. An industrial type, standardized plant unit has been developed that can be employed in a modular fashion. The implementation of these plant units across the US, utilizing the estimated waste wood potential along with 3/4 of the produced poultry and pig manure, would generate the equivalent of 2/3 of transportation fuel consumption and would supply about 11% of current US energy use per annum. The produced bio-methane can be cost-competitive only if it is employed as a transportation fuel to replace fossil gasoline and diesel fuels. The required annual investment over a 20-year period is well within the means of the US economy in a public–private development partnership.