Research on Control Technologies for a High-Precision Multi-Source Vibration Simulation System

Vehicles commonly suffer from the narrow-band noises and vibrations, usually a superposition of multiple sinusoidal signals, due to the excitations of engines, electrical motors, gear boxes, and other rotating mechanical parts. These excitations are transmitted to a reference point of some structure with certain transmission paths. The vibration signal measured at the reference point can be used for power system monitoring, fault diagnosis, modal analysis, noise analysis, etc. For convenience, researchers in a laboratory usually use shakers to generate expected narrow-band vibration signals acting on the vehicle structure reference points to simulate the vibration signals. However, there is a prominent difficulty in ensuring the amplitude and phase accuracy of each sub-frequency component simultaneously. In order to improve the accuracy of generating the expected vibration signal, this paper presents a multi-source vibration simulation control technology based on the tracking filter method. The main idea is to use the tracking filter to estimate the amplitude and phase of the target sub-frequency component accurately. Further, on the target sub-frequency, the drive signal of shakers is then corrected based on the amplitude and phase errors to achieve a more accurate target vibration signal. The amplitude and phase of each sub-frequency component in the excitation signal can be controlled independently. Compared with other Fast Fourier Transform (FFT)-based frequency domain analysis algorithms and numerical methods by solving the equations, the tracking filter method has a higher frequency resolution and higher accuracy. It can be easily realized in real time applications due to its simplicity. Finally, verification experiments are completed. The experimental results show that the multi-source vibration simulation control technology presented in this paper can achieve high-precision amplitude and phase on each sub-frequency component of the target vibration signals, which contain up to eight sub-frequency components.