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Design and Experiments of Automatic Seedling Separation Device for Vegetable Substrate Block Seedling Transplanter

Author

Listed:
  • Shuhe Zheng

    (College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China
    These authors contributed equally to this work.)

  • Jicheng Li

    (College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China
    These authors contributed equally to this work.)

  • Zhenfa Dong

    (College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China)

  • Jufei Wang

    (College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China)

  • Wuxiong Weng

    (College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China)

  • Zhichao Cui

    (College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China
    Nanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, China)

  • Can Wang

    (College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China)

  • Xinhui Wu

    (College of Mechanical and Electrical Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China)

Abstract

To address the critical challenges of low success rates and high seedling damage in automatic transplanters for vegetable substrate block seedlings, this study took cabbage substrate block seedlings as the research object and designed a silica gel wheel–synchronous belt clamping seedling separation device. An experimental platform was constructed to perform a three-factor, three-level orthogonal test, investigating the effects of the wheelbase of the silica gel wheel, the inclination angle of the conveyor belt, and the wheelbase of the silica gel wheel and the synchronous belt on seedling separation success rate and substrate block breakage rate. A quadratic regression model was established to analyze the influence of each factor on the index and to optimize the parameter combination verification test. The results showed that the seedling separation effect was better when the wheelbase of the silica gel wheel was 60.47 mm, the inclination angle of the conveyor belt was 8.67°, and the wheelbase of the silica gel wheel and seedling separation synchronous belt was 39.8 mm. The success rate of seedling separation was 90.21% and the substrate block breakage rate was 6.88% in the field verification test of this parameter combination. When the operating speed is 60 plants/min, there is a higher success rate of seedling separation and a lower substrate block breakage rate. This study explored the conditions for stable seedling separation using the seedling separation device, and provided practical reference for the study of the automatic seedling separation of substrate block seedlings.

Suggested Citation

  • Shuhe Zheng & Jicheng Li & Zhenfa Dong & Jufei Wang & Wuxiong Weng & Zhichao Cui & Can Wang & Xinhui Wu, 2025. "Design and Experiments of Automatic Seedling Separation Device for Vegetable Substrate Block Seedling Transplanter," Agriculture, MDPI, vol. 15(4), pages 1-21, February.
  • Handle: RePEc:gam:jagris:v:15:y:2025:i:4:p:428-:d:1594065
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    References listed on IDEAS

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    1. Bo Cheng & Huarui Wu & Huaji Zhu & Jie Liang & Yisheng Miao & Youlin Cui & Weitang Song, 2024. "Current Status and Analysis of Key Technologies in Automatic Transplanters for Vegetables in China," Agriculture, MDPI, vol. 14(12), pages 1-30, November.
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